Iphepha Elimhlophe Lobuchwephesha: Iqela le-HYUNDAI R130/HX140 Track Sprocket—Uhlalutyo lweMveliso ye-OEM yobungcali oluvela kwi-Heli CQCTRACK

Isichazi soxwebhu: TWP-CQCT-HYUNDAI-SPROCKET-07
Iqumrhu Elikhuphayo: I-Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Iimodeli ezijoliswe kuzo: Ii-HYUNDAI R130, ii-HX140 Crawler Excavators
Ipotifoliyo yeCandelo:81Q410010, 81Q510050, 81E610052
Udidi loBunzima boMshini: 12.5 - 14.5 iitoni (kuxhomekeke kuqwalaselo)
Umhla wokupapashwa: Matshi 2026
Udidi: Iinkcukacha zoBunjineli boBugcisa / Isikhokelo soBuchule bokuFumana iiParts ze-Undercarriage ze-OEM

1. Isishwankathelo soLawulo: I-Heli CQCTRACK njengoMvelisi we-OEM oyiNgcali kwi-HYUNDAI R130/HX140 Undercarriage Components

Kwindawo exhomekeke ngokuchanekileyo kwimisebenzi yokumba iinqanawa ezirhuqwayo zeklasi ezili-13, iqela le-track sprocket—elibizwa ngokuba yi-final drive sprocket assembly—limele isiphelo esibalulekileyo se-power transmission chain. Eli candelo lenza umsebenzi obalulekileyo wokuguqula i-hydraulic motor torque, ngokusebenzisa i-final drive reduction gearing, ibe yi-linear tractive force ngokusebenzisana ngqo kwe-mechanical kunye ne-track chain bushings. Kwiiplatifomu ze-HYUNDAI R130 kunye ne-HX140—ii-excavator zeklasi ezili-13-14 ezisetyenziswa kakhulu kulwakhiwo lwedolophu, umbane, uphuhliso lweziseko, kunye nokusetyenziswa kwe-quarry elula—iqela le-sprocket lime njengecandelo elibalulekileyo elimisela ukusebenza kakuhle kwe-propulsion, ukulungelelaniswa kwe-track, kunye nobomi obude be-undercarriage iyonke.

Oomatshini beHeli (I-CQCTRACK) izibonakalise njengomvelisi ophambili we-OEM ochwephesha wezixhobo ezingaphantsi kwesithuthi se-HYUNDAI, evala umsantsa phakathi kwezixhobo ze-OEM zokwenyani kunye nezinye iindlela ezingahambelaniyo ze-aftermarket. Eli phepha limhlophe lobuchwephesha libonelela ngokuchithwa kobunjineli obupheleleyo be-HYUNDAI 81Q410010, 81Q510050, kunye ne-81E610052 Track Sprocket Groups, eyenzelwe ngokukodwa iiplatifomu ze-excavator ze-R130 kunye ne-HX140 kunye neendidi zazo.

Ngokudibanisa isayensi yezinto eziqinileyo (kusetyenziswa ii-alloys ezikumgangatho ophezulu ezifana ne-40MnB, 35MnB, kunye ne-50Mn), ubuchwepheshe bokubumba obuchanekileyo obune-optimized grain flow, iiprotokholi zonyango lobushushu eziphambili ezifikelela kwi-optimal hardness gradients (umphezulu we-52-58 HRC onomongo oqinileyo), kunye neenkqubo zokuvelisa eziqinisekisiweyo ze-ISO 9001:2015, i-Heli CQCTRACK inika ii-sprocket assemblies ezifezekisa ukulingana kokusebenza okubhaliweyo kunye—nakwiimetrikhi ezithile ezingaphaya—kweenkcukacha zezixhobo zokuqala.

Kwiingcali zokuthenga, iinjineli zolondolozo lweenqwelo-mafutha, kunye nabaphathi bezixhobo abafuna ukuphucula iindleko zizonke zobunini beenqanawa zabo zokumba i-HYUNDAI R130 kunye ne-HX140 ezisebenza kwizicelo zokwakha zobungcali, olu xwebhu lusebenza njengesalathiso sobuchwephesha esicacileyo kunye nesikhokelo sokufumana i-OEM.

2. Ukuchongwa kwePotfoliyo yeMveliso kunye neMatrix yeNgxelo eQhelekileyo

Ukuqinisekisa ukuchaneka kokuthengwa kunye nokuhlanganiswa okungenamthungo kwiinkqubo ezikhoyo zokuthwala impahla engaphantsi komhlaba, le matrix ilandelayo yokuchonga ebanzi ichaza ipotifoliyo epheleleyo yecandelo eligutyungelwe phantsi kwale nkcazo.

Itheyibhile 1: Ukutshintshiselana kweNombolo yeCandelo epheleleyo kunye nokusetyenziswa koMatshini

Ulwahlulo lweCandelo: Iqela le-Track Sprocket / Indibano ye-Final Drive Sprocket / Ivili le-Drive
Iimatshini ezijoliswe kuzo: Ii-HYUNDAI R130, R130LC, HX140 Crawler Excavators
Uluhlu Lobunzima Bokusebenza: 12,500 kg – 14,500 kg (kuxhomekeke kulwakhiwo kunye nonyaka wokwenziwa kwayo)
Umsebenzi oPhambili: Ukudluliselwa kweTorque ukusuka kwi-drive yokugqibela ukuya kwi-track chain ngokusebenzisa ukubandakanyeka kwamazinyo okuhle
Umsebenzi Wesibini: Isikhokelo sekhonkco lokulandelela kunye nokugcinwa kokulungelelaniswa ngexesha lokusebenza
Imvelaphi yoMveliso: I-Heli Machinery Manufacturing Co., Ltd. (Uphawu:I-CQCTRACK) – Isibonelelo Esiqinisekisiweyo se-ISO 9001:2015
Injongo yoBunjineli: Izixhobo zokutshintsha ezisemgangathweni we-OEM zobungcali ezenzelwe ukutshintshana ngoomatshini okungu-1:1 ngaphandle kokuguqulwa

2.1 Ukuhlanganiswa kweNkqubo kwiNdibano yokuGqibela yeDrive

Iqela leTrack Sprocket alisebenzi njengecandelo elizimeleyo kodwa lenza into yokusebenza yangaphandle yenkqubo yokudlulisa amandla edibeneyo:

• Umxholo Wokuhlanganiswa KweDrive Yokugqibela: I-sprocket ifakwe ngqo kwi-flange yokuphuma kwe-hub yokugqibela yokunciphisa i-drive—ibhokisi yegiya yeplanethi encinci, encitshisiweyo kakhulu egcinwe ngaphakathi kwisakhelo sethrekhi.
• Uyilo lokuHamba koMbane: I-Hydraulic motor → Ukunciphisa izixhobo → Iseti yegiya yeplanethi → Iflange yokuphuma → I-sprocket yokuqhuba → Itsheyini yetrekhi → Ukuqhutywa komatshini.
• Uqwalaselo Lokufakelwa: I-sprocket inesangqa sebholthi esinomatshini ochanekileyo esineembobo ezibolileyo zezikrufu ze-alloy cap ezixineneyo kakhulu, eziqiniswe nge-thread-locking compound ngokweemfuno zomenzi.

3. Ukuchithwa koBunjineli: I-Anatomy ye-Heli CQCTRACK HYUNDAI R130/HX140 Sprocket Assemblies

Ixesha elide lokusebenza kwalo naliphi na iqela le-track sprocket elisebenza kwizicelo zobungcali limiselwa kukunxibelelana okudibeneyo kweenkqubo ezine ezibalulekileyo zobunjineli: ulwakhiwo lwevili le-sprocket, i-geometry yamazinyo, i-interface yokufakela, kunye neprofayili yonyango lobushushu. Iinjineli ze-Heli CQCTRACK nganye kwezi nkqubo zincinci ngokuchanekileyo ezifanelekileyo kwisicelo se-excavator seklasi ye-13-14 ton.

3.1 Ulwakhiwo lwevili le-Sprocket: Isinyithi esenziwe ngesinyithi kwizicelo zobungcali

Ivili le-sprocket lenza isiseko solwakhiwo lwendibano, lidlulisela i-torque epheleleyo yokudonsa ngelixa lixhathisa ukuguguleka okubangelwa kukubandakanyeka kwe-chain bushing okuqhubekayo.

3.1.1 Ukukhethwa kwezinto kunye nobunjineli be-alloy

I-Heli CQCTRACK isebenzisa ukukhethwa kwezinto ezicwangcisiweyo ngokusekelwe kwiimfuno zesicelo, isebenzisa iintsimbi ze-alloy ezikumgangatho ophezulu ezibonakaliswe kwizicelo ezifuna amandla eziphantsi kwesithuthi:

• Udidi lwezinto eziphambili: Intsimbi ye-40MnB okanye i-35MnB Manganese-Boron Alloy—ekhethwe ngenxa yokuqina okugqwesileyo kunye neempawu zokuqina kwempembelelo. Ezi zinto zichazwe ngokubanzi kwiisprockets kunye namacandelo kwiinkqubo zeenqwelo eziphantsi kwesithuthi esinzima.
• Uhlobo oluPhezulu lokuSebenza: Intsimbi ye-Alloy ye-50Mn—esetyenziselwa usetyenziso olufuna ukumelana nokuguguleka okuphuculweyo kunye nokuqina komphezulu.
• Umsebenzi weManganese: Uphucula ukuqina kunye namandla okutsalwa; kuqinisekisa ubunzulu bokungena kobunzima ngexesha lokucinywa endaweni yokwenza umaleko womphezulu obhityileyo nobuthathaka.
• I-Boron Micro-Alloying: Nokuba kumanqanaba amancinci (iinxalenye ngesigidi), i-boron isebenza njengesihluzi sokuqina, inyusa kakhulu amandla entsimbi okufikelela kwisakhiwo esiqinileyo, se-martensitic xa icima ngaphandle kokwenza ukuba i-brittle ibe buthathaka.

Itheyibhile 2: Uthelekiso lweeBanga zezinto ezisetyenzisiweyo kwiSprocket

3.1.2 Ukuqamba ngokuchasene nokwahlulahlula: Umahluko obalulekileyo kwiMveliso

Indlela yokuvelisa ngokusisiseko imisela ulwakhiwo lwangaphakathi lwengqolowa, kwaye ngenxa yoko, iimpawu zokusebenza kwe-sprocket egqityiweyo.

Ulwakhiwo Oluqingqiweyo (uMgangatho we-Heli CQCTRACK):

• Inkqubo: I-billet yentsimbi eqinileyo ibunjwa phantsi koxinzelelo olukhulu kumaqondo obushushu aphezulu ngokusebenzisa i-closed-die forging. Iziqwenga zishushu ukuze kubekho ukuhamba kakuhle kwengqolowa yangaphakathi.
• Ubunjineli boLwakhiwo lweeNkozo: Inkqubo yokubumba ilungelelanisa ukuhamba kweenkozo ukuze kulandele umda wamazinyo kunye nehabhu ye-sprocket, idala isakhiwo seenkozo ze-anisotropic esibonisa ukumelana nokudinwa okuphezulu kunye namandla empembelelo. Olu hambo lweenkozo oluphuculweyo lubalulekile ekumelaneni nomthwalo ojikelezayo okhoyo kwi-excavator propulsion.
• Ukunyaniseka Kwangaphakathi: Kususa imingxunya yangaphakathi, iimbobo, kunye nezinto ezincinci ezifumaneka kwi-castings; kuvelisa isakhiwo esixineneyo nesiqhubekayo.
• Inzuzo Yokusebenza: Amandla aphezulu okuchaphazeleka kunye nokumelana nokudinwa kwiindawo ezirhabaxa nezinobushushu obuphezulu, eziphawuleka kakhulu kwizicelo zommbi.

Ukwakhiwa kweCast (Enye indlela yoShishino):

• Inkqubo: Intsimbi enyibilikisiweyo egalelwe kwisikhunta ize ivunyelwe ukuba iqine.
• Imida yoLwakhiwo: Ulwakhiwo olunezimbobo, olunokuba neembobo olunokuba nee-micro-voids kunye nolungenazo iingqolowa ezifanayo.
• Imida Yokusebenza: Amandla okuxinana aphantsi; isengozini yokuqhekeka xa ilayishwa ngesantya esiphezulu.

Itheyibhile 3: Uthelekiso lwe-Forged vs Cast Sprocket

3.1.3 Ubunjineli beProfayili yamazinyo

Amazinyo e-sprocket amele ujongano olubalulekileyo lokuguguleka kunye ne-track chain bushings, efuna i-geometry echanekileyo ukuze kuhanjiswe umthwalo ngokufanelekileyo.

• Ijiyometri yeProfayili: Iprofayili yamazinyo echanekileyo eyenziwe ngeprofayili yetrapezoidal engaguqukiyo okanye eguquliweyo eyenzelwe ukubandakanyeka ngokugqibeleleyo kwi-track bushing (iphini yetyathanga). Iprofayili yamazinyo iveliswa ngokusebenzisa ii-CNC hobbing okanye imisebenzi yokubumba ukuqinisekisa ukuchaneka.
• Ukusasazwa koxinzelelo loqhagamshelwano: Iprofayili yobunjineli inciphisa ukudibana kweendawo, isasaza uxinzelelo olukhulu loqhagamshelwano kwindawo enkulu ukunciphisa ukuguguleka kwendawo.
• Ubunjineli beZihlunu zaMazinyo: Iihlunu zifumana ubunzulu obuqinisiweyo bokuqina xa kuthelekiswa neendawo zeengcambu ukulwa nendlela yokuqala yokuguguleka—ukungqubana okurhabaxa nxamnye nee-chain bushings ezijikelezayo.
• Ukuphucula Ukususwa Kwamazinyo: Ukususwa kwamazinyo okulawulwayo kuqinisekisa ukubandakanyeka okufanelekileyo kwetyathanga kunye nokukhululwa kwalo, okuthintela ukubopha okanye "ukunyuka kwamazinyo" phantsi komthwalo.

3.2 Iprotokholi yoNyango loBushushu: Ukufezekisa iGradient yoBulukhuni obuLungileyo

Inkqubo yokunyanga ubushushu iguqula intsimbi eyenziweyo isuke kwimeko yayo ethambileyo ibe yinto engagugiyo ekwaziyo ukunyamezela amawaka eeyure zokusebenza.

3.2.1 Itekhnoloji yokuqinisa i-Induction

I-Heli CQCTRACK isebenzisa ukuqina kwe-induction okuchanekileyo okune-frequency ephezulu kunye nokukwazi ukucima i-induction ye-frequency ephakathi ukuze kufezekiswe iimpawu eziphezulu zomphezulu:

• Inkqubo Yokuqinisa Ekhethiweyo: Umsinga ojikelezayo ojikelezayo ophezulu uvelisa ubushushu obukhulu ngokukhawuleza kwiindawo zamazinyo, kulandele ukucima ngokukhawuleza. Oku kudala icala eliqinileyo ngelixa kugcinwa ukuqina kombindi.
• Ukushisa okuphantsi kobushushu: Emva kokuqina kwe-induction, izinto zifakwa kwi-tempering ephantsi kobushushu ukuze kuncitshiswe uxinzelelo lwangaphakathi ngelixa kugcinwa ubunzima.
• Ulawulo loBunzulu beTsheyisi: Iiparameter ezilawulwa yikhompyutha (iprofayili yobushushu, isantya sokuhamba, izinga lokuphuma kombane) ziqinisekisa ubunzulu beTsheyisi obuhambelanayo be-8-12 mm emacaleni amazinyo nakwindawo ezigugileyo.

3.2.2 Ubunjineli boBulukhuni obuBini

I-sprocket ifumana isakhiwo sobulukhuni obuphindwe kabini esiphucula ukuxhathisa ukuguguleka kunye nokuqina kwempembelelo:

• Ukuqina Komphezulu: 52 – 58 HRC (Rockwell Hardness Scale C) emacaleni amazinyo nakwindawo ezigugileyo. Olu layer lomphezulu we-martensitic lubonelela ngokhuseleko oluphambili ekugugulekeni okurhabaxa okuvela kwii-bushings ze-track chain.
• Ukuqina Kwezinyo: Ukuqina kwezinyo okuqinileyo (okugcina ubunzima obungaphantsi kwe-45 HRC) kutsala imithwalo yoxinzelelo kwaye kuthintele ukwaphuka kwamazinyo okuyingozi phantsi kweemeko zokuchaphazeleka.
• I-Hardient Gradient: Utshintsho oluqhubekayo ukusuka kwi-hard case ukuya kwi-hard core luthintela ukuqhekeka kunye nokwahlukana phantsi komthwalo ojikelezayo.

Itheyibhile 4: Iinkcukacha zoBulukhuni—I-HYUNDAI R130/HX140 Sprocket Assembly

Isizathu soBunjineli: Uluhlu lomphezulu we-52-58 HRC lubonelela ngokumelana nokukrala okuphezulu ngokuchasene ne-track chain bushings. Ukuqina okungaphantsi kwe-50 HRC kubangela ukuguguleka kwamazinyo ngokukhawuleza kunye nokulahleka kweprofayili ngaphambi kwexesha; ubunzima obungaphezulu kwe-58-60 HRC bubeka emngciphekweni wokuqhekeka kwamazinyo kunye nokuqhekeka kwamazinyo phantsi kwemithwalo yempembelelo. Ubunzulu be-case ye-8-12 mm buqinisekisa ukuba njengoko umphezulu uguguleka kangangeeyure ezingamawaka zokusebenza, izinto ezisandula ukutyhileka zigcina ubunzima obuphezulu, zithintela "ukuguguleka" ngaphambi kwexesha kwaye zandise amaxesha okusebenza. Ubuncinci be-5 mm kumlinganiselo we-45 HRC bubonelela ngomda wokhuseleko owongezelelweyo.

3.2.3 Ukuqinisa kunye nokulungisa izinto zibe zezobuqhetseba

Ngaphambi kokuqina kwe-induction, i-sprocket blank idlula kunyango lobushushu oluqhelekileyo ukuze kuphuculwe isakhiwo sengqolowa kwaye kusekwe iipropati zoomatshini ezisisiseko:

• Ukulungisa: Isithuba esingenanto esenziwe ngomatshini sitshiswa ukuya kuthi ga kwi-850-900°C kwaye sipholiswe ngumoya, nto leyo evelisa isakhiwo esincinci esifanayo, esinobunzima obuncinci obufikelela kwi-HB235 okanye ngaphezulu.
• Ukulungiswa kwezinto ezisisiseko: Olu lwakhiwo oluqhelekileyo lubonelela ngeempawu ze-metallurgical ezihambelanayo zokuqinisa i-induction elandelayo.

3.3 Ubunjineli bokuFaka i-Interface

I-interface ye-drive ukusuka kwi-sprocket ukuya kwi-final ibalulekile ekuqinisekiseni ukuthembeka kokudluliselwa kwamandla kunye nokugcinwa kokulungelelaniswa.

• Ukuchaneka kweBolt Circle: Yenziwe ngomatshini ukuze ikwazi ukumelana nobunzima obuphakathi nendawo (± 0.05mm) ukuqinisekisa ukusasazwa komthwalo ngokulinganayo kuzo zonke iibolthi zokufaka. Ukuchaneka ngokuchanekileyo kweendawo zokufaka kuqinisekisa ukusebenza kakuhle.
• Ububanzi bePilot: Ipilot echwetheziweyo ngokuchanekileyo ebusweni obungasemva iqinisekisa ukuqina okugqibeleleyo kunye neflange yokugqibela yedrive output, isusa ukusasazeka komthwalo kunye nokusasazwa komthwalo okungalinganiyo.
• Uyilo lweCounterbore: Iicounterbore ezicwangcisiweyo ziqinisekisa ukuba izihlalo zentloko yebolthi zifanelekile kwaye amandla okubamba asasazwa ngokufanelekileyo.
• Ujongano lokutywina: Umphezulu wokufakelwa usebenza kunye nesitywina somlomo we-radial drive yokugqibela, ukhusela iiseti zegiya zangaphakathi zeplanethi ekungeneni kongcoliseko.

3.4 Ucoceko lweMetallurgical kunye noQinisekiso loMgangatho

Ngaphandle kwezinto eziphambili zokudibanisa, ulawulo lwezinto ezilandelelanayo kunye nokuthembeka kwangaphakathi kuchaphazela kakhulu ukusebenza kwecandelo lokugqibela.

• Icebo leNsimbi yeBoron eNxulubekileyo ePhantsi: Intsimbi ethile yeboron eNxulubekileyo ePhantsi isetyenziselwa ukuqinisa kakhulu ngelixa igcina iindleko zisebenza kakuhle.
• Indlela Yokusebenza Ngentsimbi Ecocekileyo: I-Heli CQCTRACK isebenzisa "intsimbi ecocekileyo" engenazo izinto ezinobungozi kangako, iqinisekisa ukuba izinto aziqhekeki kakhulu.
• Ukuqinisekiswa: Uhlalutyo lweSpectrochemical luqinisekisa ukuthotyelwa kweenkcukacha ezingqongqo malunga nomxholo wekhabhoni, i-manganese, kunye ne-boron.

4. Ubunjineli beNkqubo yoBuchule bokuVelisa i-OEM

I-Heli CQCTRACK igcina ukuhlanganiswa okuthe nkqo kulo lonke uthotho lwexabiso lokuvelisa, isusa umahluko oziswa ziinkqubo ezingaphantsi kwesivumelwano kwaye iqinisekisa imveliso ehambelanayo yomgangatho we-OEM efanelekileyo kwizicelo ze-HYUNDAI R130 kunye ne-HX140.

4.1 Ukuqinisekiswa kweMetallurgical kunye nokuhlolwa okungenayo

• Uhlalutyo lweSpectrochemical: Iibhilethi zentsimbi ezingenayo ziyahlolwa ngespectrochemical ukuqinisekisa ukwakheka kweekhemikhali ngokuchanekileyo—ukuqinisekisa ukuthotyelwa kweenkcukacha zekhabhoni, i-manganese, i-chromium, kunye nomxholo we-boron obalulekileyo ekuqineni.
• Uvavanyo lwe-Ultrasonic: Izinto ezikrwada ziyahlolwa nge-ultrasound ukuze kufunyanwe naziphi na iindawo ezingenanto zangaphakathi, izinto ezifakiweyo, okanye ukungaqhubeki okunokuphazamisa ukuthembeka kwesakhiwo.
• Ukuqinisekiswa koBume beenkozo: Iisampuli zesinyithi ziqinisekisa ukulungelelaniswa okufanelekileyo kokuhamba kweenkozo kwiindawo ezixonxiweyo.

4.2 Ulandelelwano Lokwakha Nokwenza Imishini Ngokuchanekileyo

Inkqubo yokuvelisa ilandela ulandelelwano olucwangciswe ngononophelo lwemisebenzi:

4.2.1 Ukulungiswa kwezinto eziluhlaza

• Iibhilethi zentsimbi zinqunyulwa ngokwemilinganiselo echanekileyo ngokusekelwe kubukhulu be-sprocket kunye neemfuno zobunzima.
• Ukulandeleka kwezinto ezibonakalayo kuqinisekiswa ukususela kwinqanaba lokuqala lokusika.

4.2.2 Ukubumba Okushushu

• Iibhilethi zifudunyezwa ukuya kubushushu bokubumba (malunga ne-1100-1200°C).
• I-closed-die forging phantsi kwee-presses ezineetoni ezininzi ibumba i-billet, idala isakhiwo se-grain esihambelanayo esilandela i-sprocket contour.
• Ifleshi iyalungiswa, kwaye isithuba esingenanto esenziwe ngomgunyathi sihlolwa ngokubonakalayo.

4.2.3 Ukulungisa Ubushushu

• Izikhewu ezenziweyo ziyahlengahlengiswa ukuze kuphuculwe isakhiwo sengqolowa kwaye kusekwe iipropati ezihambelanayo zoomatshini kunye nobunzima besiseko obufikelela kwi-HB235 okanye ngaphezulu.

4.2.4 Umatshini Onzima

• Isithuba esiqhelekileyo sifakwe kwiilathe zokujika ezithe nkqo ze-CNC.
• Umatshini onzima umisela ubukhulu obusisiseko, kubandakanya ububanzi behabhu, ubuso bangasemva, kunye neprofayili yamazinyo yokuqala.

4.2.5 Umatshini we-CNC ochanekileyo

• Ukwenziwa kweProfayili yaMazinyo: Oomatshini bokuhombisa okanye bokubumba izixhobo basika iprofayili yamazinyo echanekileyo, beqinisekisa ukuba iphimbo kunye ne-engile yoxinzelelo zichanekile.
• Ukubhola iBolt Circle: Imingxunya yokufakela igqojozwa kwiindawo zokubhola ze-CNC ngokufakela ngokuchanekileyo ukuqinisekisa ukuba isithuba semingxunya singakanani na.
• Umatshini wokwenza iDayamitha yoMqhubi: Ububanzi bomqhubi buqiniswe ngomatshini ukuze bube nobunzima obuqinileyo ukuze bube nomgca oqinileyo ngeflange yokugqibela yokukhupha idrayivu.
• Ukubhoboza: Imingxunya yokufaka ifumana iibhoboza ukuze ihlale kakuhle entloko yebholiti.

4.2.6 Ukuqina kwe-Induction

• Ukucima amazinyo rhoqo: Amazinyo kunye nomphezulu ogugileyo ucinywa rhoqo ngexesha eliphakathi.
• Ukucubungula okulawulwa yiKhompyutha: Zonke iiparameter (amandla, i-frequency, i-traverse rate, i-quench flow) zijongwa ngedijithali ukuqinisekisa ubunzulu obuhambelanayo be-8-12 mm.
• Ukufudumala okuphantsi kobushushu: Emva kokucima, izixhobo ziyafudunyezwa kwi-150-250°C ukuze kuncitshiswe uxinzelelo ngelixa zigcina ubulukhuni.

4.2.7 Imisebenzi Yokugqibela Yokugqiba

• Ukusila Amazinyo: Emva konyango lobushushu, amazinyo e-sprocket ayagaywa okanye acoliwe ukususa ukugqwetheka okuncinci, ii-burrs, kunye ne-scale, ukuqinisekisa ukudibana kakuhle ne-track bushings.
• Ukucocwa komphezulu: Izixhobo zicocwa ngokucokisekileyo ukuze kususwe isikali, intsalela, kunye nemidiya yokucima.
• Ukuqinisekiswa koBume bokugqibela: Zonke izilinganiso ezibalulekileyo ziqinisekisiwe ngokweenkcukacha.

4.2.8 Unyango kunye nokuGcoba umphezulu

• Ukukhuselwa Kokugqwala: Izixhobo zifumana unyango lokulwa nokugqwala.
• Ukupeyinta: Ukusetyenziswa kwepeyinti yemizi-mveliso ehlala ixesha elide (emnyama okanye emthubi ngokweemfuno zomthengi), enika ukumelana nokugqwala kunye nenkangeleko yobungcali.

4.3 Imigaqo yoQhagamshelo kunye noQinisekiso loMgangatho

Yonke indibano ye-sprocket ye-Heli CQCTRACK ihlolwa ngokungqongqo umgangatho wemigangatho emininzi:

1. Uhlolo lweDimensional: Ukuqinisekiswa kwe-100% kweendawo zokufakelwa ezibalulekileyo, iprofayili yamazinyo, isangqa sebholiti, kunye nobubanzi bepiloti kusetyenziswa izixhobo zeCMM (Coordinate Measuring Machine) ezilungisiweyo.
2. Ukuqinisekiswa koBulukhuni: Uvavanyo lobunzima beRockwell kumphezulu wamazinyo; ukuqinisekiswa kobunzulu betyala ngokusebenzisa iisampulu ezitshabalalisayo ezivela kwibhetshi nganye yemveliso.
3. Ukuhlolwa kweProfayili yamazinyo: Umlinganiselo wokulinganisa okanye wokulinganisa uqinisekisa ijometri yamazinyo ngokuchasene neenkcukacha eziphambili.
4. Uhlolo lweeNgcambu zeMagnetic (MPI): Uvavanyo olungonakalisiyo lufumanisa naziphi na iziphene zomphezulu okanye ezingaphantsi komhlaba kwiindawo ezibalulekileyo, ukuqinisekisa ukuba izinto aziqhekekanga.
5. Ukuqinisekiswa kokuphuma kwe-Run-out: Ukuqina kwe-Concentricity kunye nokuphuma kwe-axial kuqinisekiswe ukuya kwi-<0.5mm.
6. Uvavanyo lwe-Ultrasonic: Uvavanyo lwesampulu ngebhetshi nganye ukuqinisekisa ukuthembeka kwangaphakathi.
7. Uhlalutyo lweMetallurgical: Uhlalutyo olunqamlezileyo luqinisekisa i-gradient yobunzima obufanelekileyo kunye nobunzulu becala.
8. Ukuphawula Ukulandelela: Ukukrola okanye ukunyathela nge-laser esisigxina ngeenombolo zebhetshi kunye neekhowudi zomhla wokwenziwa.
9. Ukupakisha ngaphandle: Izinto ezifakwe kwiikreyithi zeplywood eziqinisiweyo okanye iipallets ezenziwe ngesinyithi ukuze zikhuseleke ekuthuthweni kwamanye amazwe.

5. Isiqinisekiso soMgangatho kunye noQinisekiso lweCandelo lokuNika

Ukuzibophelela kukaHeli CQCTRACK kumgangatho wobungcali wokuvelisa i-OEM kuqinisekiswa ngeenkqubo zesatifikethi ezamkelweyo kwihlabathi liphela.

Inkqubo yoLawulo loMgangatho ye-ISO 9001:2015 5.1

Iziko le-Heli Machinery lisebenza phantsi kweNkqubo yoLawulo loMgangatho ye-ISO 9001:2015 eqinisekisiweyo, eyalela oku:

• Iinkqubo ezibhaliweyo kuzo zonke iinkqubo zokuvelisa
• Uphicotho-zincwadi lwangaphakathi nolwangaphandle rhoqo
• Iinkqubo zophuculo oluqhubekayo
• Ukulandeleka ngokupheleleyo kwezinto kunye neenkqubo

5.2 Ukulandeleka kweMveliso ngokubanzi

I-Heli CQCTRACK igcina iirekhodi zedijithali zebhetshi nganye yemveliso ubuncinane iinyanga ezingama-24, kuquka:

• Iingxelo zesatifikethi sezinto (Iisatifikethi zovavanyo lweMill ngokwe-EN 10204 3.1)
• Iirekhodi zenkqubo yokunyanga ubushushu ezinedatha yokubeka esweni yedijithali
• Iingxelo zohlolo lwemilinganiselo
• Iziphumo zovavanyo oluthile lweqela kunye neerekhodi zokuqinisekisa ubulukhuni
• Iingxelo ze-NDT (i-MPI, i-ultrasound)

5.3 Iwaranti kunye nokuZibophelela ekusebenzeni

I-HYUNDAI 81Q410010, 81Q510050, kunye ne-81E610052 Track Sprocket Group nganye eyenziwe yiHeli CQCTRACK ixhaswa yiwaranti epheleleyo ngokuchasene neziphene kwizixhobo kunye nomsebenzi, exhaswa ziinkqubo zokuvelisa eziqinisekisiweyo kunye neenkqubo zokulawula umgangatho ezingqongqo.

6. Ubunjineli obuKhethekileyo kwiZicelo zeHyundai R130 kunye neHX140 Excavators

6.1 Isishwankathelo seQonga leHYUNDAI R130

I-excavator ye-crawler ye-HYUNDAI R130 imele iqonga elinokuguquguquka leetoni ezili-13 elisetyenziswa kakhulu kwiindawo zokwakha. Iinkcukacha eziphambili ziquka:

• Uluhlu Lobunzima Bokusebenza: 12,500 kg – 13,500 kg (kuxhomekeke kwindlela ebekwe ngayo)
• Amandla enjini: Malunga nama-70-80 kW
• Uhlobo lwesithuthi esingaphantsi kwesithuthi: Iinkqubo eziqhelekileyo okanye ezinde (R130LC) ziyafumaneka
• Ububanzi bezihlangu zomkhondo: Ngokwesiqhelo yi-500-600 mm kuxhomekeke kwisicelo

Isishwankathelo seQonga le-HYUNDAI HX140 6.2

I-HX140 imele i-excavator yesizukulwana esilandelayo se-HYUNDAI enodidi lweetoni ezili-14 eneempawu zokusebenza eziphuculweyo:

• Uluhlu lobunzima bokusebenza: 13,500 kg – 14,500 kg
• Amandla enjini: Malunga ne-80-90 kW (ihambelana ne-Tier 4)
• Uyilo lweMoto engaphantsi kwesithuthi: Iimpawu zokuqina eziphuculweyo zobomi benkonzo ende
• Isicelo: Ulwakhiwo olunzima, iziseko zophuhliso, umsebenzi woncedo

6.3 Inombolo yeCandelo Izinto eziqwalaselwayo zoBunjineli obuthile

Itheyibhile 5: Iimpawu zobunjineli eziKhethekileyo kwiSicelo ngokweNombolo yeCandelo

6.4 Iimfuneko zoQinisekiso lokuHlangana

Ngaphambi kokuba u-odole, qinisekisa ezi parameters zomatshini zilandelayo ukuqinisekisa ukuba ukhetha i-sprocket ngokuchanekileyo:

• Inombolo yothotho lomatshini (yonyaka ochanekileyo wemodeli kunye noqwalaselo)
• Uhlobo lwesithuthi esingaphantsi kwesithuthi (umzila oqhelekileyo kunye nomzila omde)
• Ububanzi bezihlangu zethrekhi kunye nepitch yetsheyini
• Inombolo yenxalenye yangaphambili (ukuba iyafumaneka ukuze ibhekiselwe kumgca omnye)

7. Uhlalutyo lweMowudi yoKuhluleka kunye nokuHlanganisa uLondolozo loBugcisa

Ukuqonda indlela yokusilela kwizicelo ze-excavator zeklasi ye-13-14 kuqinisekisa ukhetho lobunjineli olwenziwe kwiinxalenye ze-Heli CQCTRACK kwaye kubonelela ngesicwangciso sokulungiswa kwangaphambili.

7.1 Uhlalutyo lweNdlela yoKuhluleka okuPhambili

Itheyibhile 6: Uhlalutyo lweMowudi yoKuhluleka kunye neMilinganiselo yoBunjineli be-Heli CQCTRACK

7.2 Iinkqubo Zokulungisa Ezicetywayo Zobuchwephesha

Ukuze kuphuculwe ubomi benkonzo yeendibano ze-sprocket ze-Heli CQCTRACK kwizicelo ze-HYUNDAI R130 kunye ne-HX140:

1. Ixesha Lokuhlola Rhoqo: Hlola i-sprocket ngamaxesha angama-250 (rhoqo xa kusetyenziswa kakhulu) ukuze ufumane ubungqina bokuguguleka okungaqhelekanga, ukuxhuzula kwamazinyo, okanye umonakalo obonakalayo. Kwimisebenzi enzima yokwakha okanye yokwakhiwa kwe-quarry, kucetyiswa ukuba uhlolwe rhoqo.
2. Ukuxilongwa kwePateni yokuNxiba:
   • Ukunxiba Okuqhelekileyo: Ukuncitshiswa kancinci kancinci, okufanayo kwiprofayili yamazinyo.
   • Amazinyo Aqhotyoshiweyo: Ibonisa ukuba iintambo ezigugileyo ezifuna ukutshintshwa.
   • Ukunxiba okungalinganiyo: Kubonisa iingxaki zokungalungelelani kakuhle okanye ukuxinana kwengoma.
   • Ukukhomba Amazinyo: Ukuguguleka okuqhubekekayo okufuna ukutshintshwa ngoko nangoko.
3. Ulawulo loxinzelelo lwendlela: Gcina uxinzelelo lwendlela ngokweemfuno ze-HYUNDAI. Uxinzelelo olungalunganga luyimbangela ephambili yokuguguleka kwe-sprocket ngokukhawuleza—ukuqina kakhulu kwandisa umthwalo wamazinyo; ukukhululeka kakhulu kubangela ukubetheka kwendlela kunye nomonakalo wempembelelo.
4. Iprotokholi yoTshintsho oluHlanganisiweyo: Ukuze kube lula kakhulu ukuthutha impahla engaphantsi kwesithuthi, tshintsha i-sprocket kunye ne-track chain assembly. Iimeko zokuguguleka ezingahambelaniyo (i-sprocket entsha ene-chain egugulekileyo, okanye ngokuchaseneyo) khawulezisa ukuguguleka kwamacandelo omabini. Tshintsha i-sprocket kunye ne-chain njengeseti ehambelanayo ukuze kuthintelwe ukuguguleka okungalinganiyo.
5. Ukuqinisekiswa kweTorque yeBolt: Qinisekisa rhoqo i-sprocket mounting bolt torque ngokweemfuno zomenzi. Iibolts kufuneka ziqiniswe nge-thread-locking compound.
6. Ukuhlolwa kokugqibela kweTyhulwa yeOyile yokuqhuba: Hlola indawo yetyhulwa ukuba ayinakuvuza na; ukungena kongcoliseko kwiityhulwa ezingasebenziyo kukhawulezisa ukuguguleka kweebheringi kunye neegiya.
7. Umda Wokutshintshwa Ocwangcisiweyo: Buyisela i-sprocket xa:
   • Ukuguguleka kwamazinyo kudlula ukuncipha kwe-5-8mm ukusuka kwiprofayili yokuqala
   • Amazinyo abonisa ukugoba okanye ukukhomba
   • Naliphi na izinyo libonisa ukuqhekeka okanye ukuqhekeka
   • Ipateni yokunxiba ibonisa ukusetyenziswa kobunzulu bekheyisi (umaleko oqinileyo ogugileyo)
   • Hlola amazinyo ukuba akagugi okanye akaqhekekanga rhoqo emva kweeyure ezingama-500–800 zokusebenza

8. Isishwankathelo seeNkcukacha zoBugcisa—Iqela le-HYUNDAI R130/HX140 Track Sprocket

Itheyibhile 7: Isishwankathelo seeNkcukacha zoBugcisa—I-Heli CQCTRACK HYUNDAI R130/HX140 Sprocket Assembly

9. Inkxaso yoBugcisa bokuFumana izinto kunye neNkxaso yezoThutho

I-Heli CQCTRACK ixhasa imisebenzi yokuthengwa kwempahla kwihlabathi liphela ngezakhono ezibanzi zothutho ezenzelwe abaphathi bezixhobo zobungcali kunye neengcali zokuthengwa kwempahla:

• Amaxwebhu okuthumela ngaphandle: Ii-invoyisi ezipheleleyo zorhwebo, uluhlu lokupakisha, izatifikethi zemvelaphi, kunye neengxelo zovavanyo lwezinto (EN 10204 3.1) zinikezelwa ngokuthunyelwa ngakunye.
• Iinketho zoThumelo eziGuquguqukayo:
  • Ukuthutha impahla ngolwandle (i-FCL/LCL) ukuze kuthuthwe impahla eninzi ngendlela engabizi kakhulu
  • Ukuthunyelwa ngenqwelo moya ukuze kufezekiswe umyalelo ongxamisekileyo
  • I-courier ekhawulezayo (DHL/FedEx/UPS) yee-odolo zesampulu okanye zexesha likaxakeka ezincinci
• Ukupakishwa: Zonke iimveliso zipakishwa ngokukhuselekileyo kusetyenziswa iibhokisi zokuthumela ngaphandle ezikumgangatho ophezulu, iibhokisi zokhuni eziqinisiweyo, okanye ukupakishwa okusemgangathweni kwishishini ukuqinisekisa ukhuseleko oluphezulu ngexesha lokuhamba.
• Izibuko Lokuthunyelwa: Xiamen, eTshayina (eyona ndawo iphambili) kwaye inamandla okusebenzisa ezinye iizibuko ezinkulu
• Amaxesha okuKhokela: Iiodolo zemveliso eziqhelekileyo: iintsuku ezingama-20-30 zokusebenza; izinto zesitokhwe: iintsuku ezi-7-10 zokuthunyelwa ngokukhawuleza
• Ubungakanani be-oda obuncinci: I-MOQ eguquguqukayo evumela zombini ii-odolo zovavanyo kunye nokuthengwa kwempahla eninzi kwinqanaba lezithuthi
• Imigaqo yokuhlawula: Umgangatho we-T/T; I-L/C iyafumaneka kwiikhontrakthi ezinkulu

10. Isiphelo: I-Heli CQCTRACK njengoKhetho lwe-OEM yobungcali kwi-HYUNDAI R130/HX140 Undercarriage Components

Ifilosofi yokuvelisa ye-Heli CQCTRACK ye-HYUNDAI 81Q410010, 81Q510050, kunye ne-81E610052 Track Sprocket Groups imele inkqubela phambili ecacileyo kubuchwepheshe bobuchwephesha bokuhamba ngaphantsi kwesithuthi. Ngokukhetha izinto ezingqongqo (kusetyenziswa iintsimbi ze-alloy ze-40MnB/35MnB/50Mn ezikumgangatho ophezulu), ukubumba okuchanekileyo okuvaliweyo kunye nokulungelelaniswa kokuhamba kweenkozo, iiprotokholi zonyango lobushushu bokungenisa eziphucukileyo ezifikelela kubunzima bomphezulu be-52-58 HRC obuphezulu kunye nobunzulu bekhesi ye-8-12 mm, kunye neenkqubo zokuvelisa eziqinisekisiweyo ze-ISO 9001:2015, i-Heli CQCTRACK inikezela ngeendibano ze-sprocket ezifikelela kwaye zidlule imigangatho yokusebenza yomgangatho we-OEM kwizicelo zobungcali ze-excavator zeklasi ye-13-14 ton.

Kumphathi wezixhobo okanye ingcali yokuthenga elawula iinqanawa zokumba i-HYUNDAI R130, R130LC, kunye ne-HX140 ezisebenza ekwakheni, kwizixhobo zombane, kwiziseko zophuhliso, nakwizicelo ze-quarry ezilula, ixabiso licacile: ukutyala imali kwi-Heli CQCTRACK professional sprocket components kuthetha ukutyala imali ekufumanekeni koomatshini abaninzi, ukunciphisa ixesha lokungasebenzi elingacwangciswanga, ubomi obongezelelweyo bezinto kwiindawo ezirhabaxa, kunye neendleko eziqikelelweyo nezilungisiweyo zobunini.

Ezi azizonxalenye zokutshintshwa eziqhelekileyo—zizisombululo ezenziwe ngobuchule eziqinisekiswe ngeenkqubo zokuvelisa eziqinisekisiweyo, ezixhaswa kukulandeleka kwezinto ngokupheleleyo, kwaye ziyilwe ukusuka ekuqaleni ukuya phezulu ukuhlangabezana neemfuno zokwakha zehlabathi kunye nezicelo zokufuduka komhlaba apho ukuthembeka kwezixhobo kubalulekile.

11. Iingxelo kunye nezixhobo zobuNjineli

Ukuze ufumane ulwazi olongezelelekileyo lobuchwephesha, inkxaso yobunjineli bezicelo, okanye ukuxoxa ngeemfuno zobungcali ze-OEM:

• Ingxoxo yoBunjineli: Iinjineli zezicelo ze-Heli CQCTRACK ziyafumaneka ukuxoxa ngemijikelo ethile yomsebenzi kunye nokucebisa iinkcukacha ezifanelekileyo zecandelo.
• Imizobo yoBugcisa: Iimodeli ze-2D kunye ne-3D CAD ezineenkcukacha ziyafumaneka xa ziceliwe ukuze kuqinisekiswe ubunjineli.
• Iincwadi zemiyalelo zokufakela: Imiyalelo epheleleyo yokufakela ehambelana neenkqubo zemiyalelo yenkonzo ye-HYUNDAI ezifumanekayo ngokuthunyelwa ngakunye.
• Iziqinisekiso zezinto: Iingxelo zovavanyo lweMill kunye nesiqinisekiso sonyango lobushushu ziyafumaneka kwibhetshi nganye yemveliso.
• Inkxaso yokufaneleka: Umzobo okanye ukuqinisekiswa kwenombolo ye-serial kuyafumaneka ukuqinisekisa ukuhambelana.

Ukuze ufumane iinkcukacha zobugcisa, imibuzo yobungcali ye-OEM, amaxabiso, okanye ukufaka iodolo:

I-Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Isiqinisekiso se-ISO 9001:2015 • Umenzi weenxalenye ze-OEM ezingoochwephesha • Umthengisi wehlabathi ukusukela ngo-2002
Unxibelelwano: JACK (uMlawuli weNtengiso waMazwe ngaMazwe)
Iwebhu:www.cqctrack.com

Olu xwebhu lobuchwephesha lubonelelwe ngeenkcukacha zobunjineli kunye nokuthengwa kwempahla. Iinkcukacha zingatshintsha ngenxa yokuphuculwa okuqhubekayo kwemveliso kwizicelo zobungcali. Onke amagama eempawu kunye neenombolo zenxalenye zibhekiselwe kwiinjongo zokubhekisa kuphela; I-Heli CQCTRACK ngumvelisi ozimeleyo ochwephesha ogxile kwizixhobo zesithuthi esingaphantsi komhlaba zokwakha kunye nezicelo zokufuduka komhlaba. Soloko uqinisekisa inombolo yothotho lomatshini kunye noqwalaselo lwesithuthi esingaphantsi komhlaba ngaphambi kokuba u-odole.