I-HITACHI 1020265 4388621 ZAX650 ZX650 Track Sprocket Assy / ingqwalasela kwinxalenye yomatshini wokumba – I-ODM OEM Crawler excavator Ababoneleli kunye nabavelisi beChassis Components – I-HELI (cqctrack)

I-HELI (CQCTRACK): Iindibano ze-OEM/ODM-Engineered, ezinomsebenzi onzima ze-HITACHI ZAX650/ZX650 Mining Excavators – Ukutshintshwa okuchanekileyo kwe-1020265 kunye ne-4388621

Njengengcali eqinisekisiweyo ye-ODM/OEM (Original Design Manufacturing) kunye nomthengisi wehlabathi kwicandelo lezithuthi ezingaphantsi kwezithuthi zoomatshini bemigodi, i-HELI (ebizwa ngokuba yi-I-CQCTRACK) iyila kwaye ivelise izinto ezibalulekileyo zokuqhuba ezimelana neemeko zokusebenza ezinzima kakhulu. Le dossier yobugcisa inika uhlalutyo olupheleleyo lwe-Track Sprocket Assembly yethu eyenziwe yi-ODM, indawo ethe ngqo esebenza kakuhle, ezinzileyo nehlala ixesha elide ye-HITACHI OEM part numbers 1020265 kunye ne-4388621, eyenzelwe ngokukodwa ii-excavator ze-HITACHI ZAX650 kunye ne-ZX650 ezinkulu kakhulu.

Isishwankathelo soBugcisa beMveliso: Indibano yeSprocket eKhethekileyo yeMigodi

Kwimeko yee-excavator zemigodi ezikumgangatho we-600-ton ezifana neHitachi ZAX650/ZX650, i-track sprocket isebenza njenge-interface ebalulekileyo yokudlulisa i-torque, iguqula amandla amakhulu okujikeleza ukusuka kwi-drive yokugqibela ukuya kwi-linear traction. Iphantsi kwemithwalo yokutshaja eqhubekayo, ukubandakanyeka okuphezulu koxinzelelo, kunye nokuguguleka okukhulu, ukungaphumeleli kwale nxalenye kubangela ixesha lokungasebenzi kakuhle kunye nomonakalo obizayo kwiinkqubo ze-undercarriage ezikufutshane. Ifilosofi yethu ye-ODM/OEM idlula ukutshintshwa okusisiseko, ibandakanya ukuphuculwa koyilo oluthile lwesicelo ukwandisa ubomi benkonzo kunye nokuthembeka kwimisebenzi yemigodi egqithisileyo kunye neyokugrumba.

• Iinombolo zeCandelo le-OEM ezijoliswe kuzo:HITACHI 1020265, HITACHI 4388621.
• Iimodeli zoomatshini ezihambelanayo: I-HITACHI ZAX650, ii-HITACHI ZX650 Super-Large Mining Crawler Excavators.
• Umsebenzi oPhambili: Ukusebenzisana ngokuchanekileyo neekhonkco zethrekhi, ukuhambisa amandla okujikeleza ane-torque ephezulu kwi-propulsion elawulwayo ye-crawler phantsi kweemeko zomthwalo ophezulu.
• Umngeni oPhambili woBunjineli: Ukulinganisela ubulukhuni obugqithisileyo bomphezulu ukuze kuthintelwe ukuguguleka kunye nokuqina okugqwesileyo kwesiseko ukuthintela ukuqhekeka kwamazinyo, ukuqhekeka, okanye ukungaphumeleli okukhulu phantsi kwemithwalo yempembelelo enamandla.

I-ODM Engineering kunye neProtokholi yoMveliso oPhambili

Inkqubo yethu yokuvelisa yinkqubo edityaniswe ngokuthe nkqo, enamanqanaba amaninzi, elawulwa ngononophelo ukusuka kwi-metallurgy ukuya ekuqinisekisweni kokugqibela, eyenzelwe ngokukodwa ubunzima bokwemba.

1. I-Proprietary Material Science kunye ne-Alloy Specification:
Sisebenzisa intsimbi ye-carburizing ekumgangatho ophezulu, ene-alloy ephantsi (umz., i-SAE 4320/20CrNi2MoA okanye elinganayo), eyenzelwe ukuqina okunzulu kakhulu. Le khemikhali ye-alloy eyimfihlo ibalulekile ekufezekiseni i-gradient yobunzima obunzulu nobuncinci, ukuqinisekisa ukuba i-reservoir yokuguguleka okunzulu emacaleni amazinyo ngelixa igcina isakhiwo se-microstructure esithambileyo, esifunxayo ukuthuthumela esikwaziyo ukumelana noxinzelelo olugobileyo oludlula i-1,200 MPa.

2. Ukufakelwa Ngokuchanekileyo Kwezinto Ezidityanisiweyo Ukuze Kube Nobunyani Besakhiwo:
I-sprocket nganye ivela njenge-closed-die, i-hot-forged blank. Le nkqubo:

• Ilungelelanisa ukuhamba kweenkozo: Ilungisa ulwakhiwo lweenkozo zesinyithi ukuze zilandele ukwakheka kwamazinyo kunye nehabhu, iphucula kakhulu amandla okudinwa kunye nokumelana nempembelelo—inzuzo ebalulekileyo kunee-sprockets ezenziweyo okanye ezenziweyo ezinezakhiwo zeenkozo ezingabonakaliyo okanye ezingaqhubekiyo ezithambekele ekukhuleni kweengceba.
• Isusa Iziphene Zangaphakathi: Ukubumba kudibanisa izinto, kususa iimbobo kunye nemingxuma emincinci efumaneka kwi-castings, ngaloo ndlela kuqinisekisa ukuhambelana kwesakhiwo kunye nokuthembeka.

3. Umatshini we-Multi-Axis CNC kunye ne-Precision Gear Hobbing:
Iiblank ezifakelweyo zenziwa ngomatshini olandelelanayo kwiindawo eziphambili ze-CNC kunye noomatshini bokuhombisa izixhobo abazinikeleyo.

• Ukulungiswa kweProfayili yaMazinyo: Uhlobo lwamazinyo—kuquka i-engile yoxinzelelo, iprofayili ye-involute, ukuchaneka kwepitch, kunye ne-radius ye-root fillet—lwenziwe ngendlela yokumelana okuqinileyo (i-AGMA Class 9 okanye ngaphezulu). Uyilo lwethu lwe-ODM lunokubandakanya iprofayili yencam yamazinyo eguquliweyo ukuze kube lula ukungena kwekhonkco le-chain, ukunciphisa amandla empembelelo ye-meshing kunye nokunciphisa uxinzelelo kwi-sprocket kunye ne-track chain bushings.
• Ukubhoboza Okugqwesileyo: I-bore yokugqibela yokufaka i-drive kunye ne-pilot diameters zigqityiwe ukuya kumanqanaba okunyamezelana kwe-IT6, ziqinisekisa ukuqina okugqibeleleyo. Oku kuthintela ukuphuma kwe-radial, kukhusela izitywino zokugqibela ze-drive ekusileleni kwangethuba, kwaye kuqinisekisa ukusasazwa komthwalo ngokulinganayo.
• Ukugqitywa koMxholo wokuFakela: Iipateni zemingxuma yebholiti, ubuso bokutyhala, kunye neendawo ezifumaneka kuzo zenziwe ngomatshini ochanekileyo ukuqinisekisa ukufakwa okucocekileyo nokukhuselekileyo ngaphandle kokufuna ukutshixizwa okanye ukushixizwa kwentsimi.

4. Unyango lobushushu oluPhambili: Ukulungisa i-Deep-Case kunye nokunciphisa ubushushu:
Sisebenzisa inkqubo yokuguqula igesi ibe yi-deep-case elawulwa yikhompyutha, elandelwa lulandelelwano lokucima nokulungisa olunezigaba ezimbini.

• Ubunzulu beTyala obuSebenzayo: Ifikelela kubunzulu obucacisiweyo beTyala eliqinisiweyo eliyi-6.5mm ukuya kwi-8.0mm (kwi-550 HV), idala "ibhanki yokuguguleka" enkulu edlula kakhulu unyango oluqhelekileyo, yandisa ubomi bezinto kwiindawo ezirhabaxa kakhulu.
• Ukuqina Komphezulu: Ukuqina kwecala lamazinyo lokugqibela kugcinwa kwi-58-62 HRC, okubonelela ngokumelana okuphezulu kokugruzuka okuvela kwi-silica kunye nezinye iiminerali.
• Ukuqina Kwentloko: Umongo uqiniswa ube yi-38-42 HRC eqinileyo, ukuqinisekisa ukuba icandelo ligcina ukuqina okufunekayo ukuze likwazi ukufunxa imithwalo emikhulu yokutsha ngaphandle kokuqhekeka okubuthathaka.

5. Uqinisekiso loMgangatho oluQinisekileyo kunye noQinisekiso lweMigodi ePhakamileyo:
Yonke indibano ye-sprocket ivavanywa ngokupheleleyo:

• I-Full-Form Dimensional Metrology: Ukuskena okupheleleyo kwe-3D nge-Coordinate Measuring Machine (CMM) ukuqinisekisa i-geometry yehlabathi, kubandakanya impazamo yepitch ukusuka kumazinyo ukuya kumazinyo, impazamo yepitch eqokelelweyo, kunye nazo zonke imilinganiselo ebalulekileyo ye-interface.
• Uhlalutyo lweGradient yoBulukhuni: Iindlela zokudlula kobulukhuni obuncinci zenziwa ukusuka kumphezulu wezinyo ukuya embindini ukuqinisekisa ubunzulu becala elichaziweyo kunye neprofayili yegradient.
• Uvavanyo Olungonakalisiyo (NDT): Uhlolo lweMagnetic Particle (MPI) oluyi-100% kwiziphene zomphezulu kunye novavanyo lwe-Ultrasonic (UT) lokungabikho kwezinto ezingaphantsi komphezulu.
• Uvavanyo lokuSebenza ngokuSebenzayo ngokuSebenzayo: Iiyunithi ezidibeneyo zifumana inkqubo yokungena elawulwayo nelayishiweyo ukuqinisekisa ukujikeleza okuthe tye, ukusebenza ngokuchanekileyo kwesitywino, kunye nokungabikho kwengxolo engaqhelekanga okanye ukungcangcazela.

Isiphakamiso sexabiso le-CQCTRACK ODM kwimisebenzi yezemigodi

• Uyilo Oluqhutywa Yisicelo: Lwenziwe ngokwemigaqo yokuqala ye-ZAX650/ZX650 kwezemigodi, alujongwanga nje kuphela ngobunjineli obuvela ngasemva ukuze lulingane nesiseko. Oku kubangela ukuqina okuphuculweyo kunye nokuguguleka okuhambelanayo nekhonkco lendlela.
• Ixesha Eliphezulu Lokusebenza: Izixhobo ezisemgangathweni ophezulu kunye nonyango lobushushu oluphezulu zibonelela ngamathuba eenkonzo anokuqikelelwa, ande, anciphisa ixesha lokungasebenzi elingalindelekanga kunye nelahleko yemveliso enxulumene noko.
• Ixabiso Elipheleleyo Lobunini Elilungiselelweyo (i-TCO): Nangona liyinxalenye yeprimiyamu, ubomi obude kakhulu kunye nokuncipha kokutshintsha kwezinto kukhokelela kwixabiso eliphantsi ngeyure nganye xa kuthelekiswa neendawo ezitshintshiweyo eziqhelekileyo.
• Ukuhlanganiswa okuthe nkqo kunye nokulandelelwa: Ulawulo olupheleleyo lwangaphakathi kuyo yonke inkqubo yokuvelisa luqinisekisa umgangatho ohambelanayo, ukhuseleko lwekhonkco lokubonelela, kunye nokulandelelwa ngokupheleleyo kwezinto zecandelo ngalinye.

Isikhanyeli: I-HITACHI, i-ZAX650, i-ZX650, kunye neenombolo zecandelo 1020265 kunye ne-4388621 ziimpawu zorhwebo kunye nepropathi yeHitachi Construction Machinery Co., Ltd.I-HELI (CQCTRACK)Isebenza njengomvelisi ozimeleyo we-ODM kunye nomthengisi wezixhobo ezitshintshayo zesithuthi esingaphantsi kwemoto. Iimveliso zethu ziziphumo zobunjineli bethu obukhethekileyo kwaye zenzelwe ukuba zikwazi ukutshintshwa ngoomatshini kunye nezixhobo ze-OEM kwiimodeli ezikhankanyiweyo. Olu nxibelelwano alubonisi budlelwane, inkxaso, okanye inkxaso-mali yiHitachi Construction Machinery.

Ukuze ufumane iinkcukacha zobunjineli ezineenkcukacha, idatha yokusebenza kwentsimi, okanye ukuxoxa ngeprojekthi yentsebenziswano ye-ODM kwiimfuno zeenqwelo zakho zokumba, nceda unxibelelane necandelo leMining Solutions elizinikeleyo kwi-HELI (CQCTRACK).