HITACHI 1020265 4388621 ZAX650 ZX650 Track Sprocket Assy / tarisa chikamu chemuchina wekuchera - ODM OEM Crawler excavator Chassis Components vatengesi nevagadziri - HELI (cqctrack)
HELI (CQCTRACK): Masangano eOEM/ODM-Engineered, Heavy-Duty Track Sprocket eHITACHI ZAX650/ZX650 Mining Excavators - Kutsiva kwakanyatsonaka kwe1020265 & 4388621
Senyanzvi yeODM/OEM (Original Design Manufacturing) ine chitupa uye mutengesi wepasi rose wemichina yekuchera pasi pemotokari, HELI (yakanyorwa seCQCTRACK) inogadzira uye inogadzira zvinhu zvakakosha zvekutyaira zvinotsungirira mamiriro ekushanda akanyanya. Iyi faira yehunyanzvi inopa ongororo yakazara yeTrack Sprocket Assembly yedu yakagadzirwa neODM, inotsiva zvakananga HITACHI OEM zvikamu nhamba 1020265 na4388621, yakagadzirwa chete yeHITACHI ZAX650 neZX650 super-large mining crawler excavators.
Pfupiso yeTekinoroji yeChigadzirwa: Kuungana kweSprocket Yemugodhi
Muchidzidzo chemigodhi ye600-ton-class yakaita seHitachi ZAX650/ZX650, track sprocket inoshanda senzira yakakosha yekushandura torque, ichishandura simba guru rekutenderera kubva pamagetsi ekupedzisira kuita linear traction. Kana ichishandiswa kuvhunduka nguva dzose, cyclic effortless cyclic effort, uye abrasive wear, kutadza kwechikamu ichi kunokonzera kutadza kushanda kwenguva refu uye kukuvara kunodhura kune masisitimu epasi pemotokari ari pedyo. Pfungwa yedu yeODM/OEM inodarika kuchinjana, ichibatanidza magadzirirwo akagadziridzwa ekushandisa kuti iwedzere hupenyu hwebasa uye kuvimbika mumabasa ekuchera zvakanyanya nekuchera matombo.
- Nhamba dzeZvikamu zveOEM dzakatarwa:HITACHI 1020265, HITACHI 4388621.
- MaModheru eMichina Anoenderana: HITACHI ZAX650, HITACHI ZX650 MaExcavator Ekuchera Migodhi Akakura Zvikuru.
- Basa Guru: Kushanda nemazvo ne track chain links, kutumira simba rekutenderera rine torque yakakwira mu controlled crawler propulsion pasi pemamiriro ekutakura kwakanyanya.
- Dambudziko Guru reUinjiniya: Kuenzanisa kuomarara kwakanyanya kwenzvimbo kuti irambe ichisakara nekusimba kwakanyanya kwemukati kudzivirira kupwanyika kwemazino, kutsemuka, kana kutadza kushanda zvakanaka kana paine zvinhu zvinokanganisa mazino.
Maitiro eUinjiniya hweODM neKugadzira Zvakanyanya
Maitiro edu ekugadzira ipurogiramu yakabatana yakabatana, ine matanho akawanda, inodzorwa zvakanyatsonaka kubva pakugadzira simbi kusvika pakusimbiswa kwekupedzisira, yakagadzirirwa zvakanyanya kuoma kwekuchera.
1. Sainzi Yezvinhu Zvepfuma & Chiwanikwa Chemhando Yezvinhu:
Tinoshandisa simbi yepamusoro-soro, ine alloy shoma carburizing (semuenzaniso, SAE 4320/20CrNi2MoA kana yakaenzana nayo), yakagadzirirwa kuomarara kwakanyanya. Iyi alloy chemistry yakakosha pakuwana gradient yekuomarara yakadzika uye zvishoma nezvishoma, ichivimbisa kuti mativi emazino anopera zvakanyanya uku tichichengetedza ductile, shock-absorbent core microstructure inokwanisa kutsungirira kumanikidzwa kunokombama kunopfuura 1,200 MPa.
2. Kugadzira Zvidimbu Zvakanyatsonaka Kuti Zvivakwe Zvive Zvakasimba:
Chidimbu chimwe nechimwe chinotanga sechinhu chisina chinhu chakavharwa, chakagadzirwa nemoto. Maitiro aya:
- Inogadzirisa Kuyerera Kwezviyo: Inogadzirisa chimiro chezviyo zvesimbi kuti zvienderane nechimiro chemazino nehuma, zvichiwedzera simba rekuneta uye kuramba kubatwa—chinhu chakakosha kupfuura zvimedu zvakagadzirwa kana zvakagadzirwa zvine zvimiro zvezviyo zvinopararira kana kuti zvisingaenderane.
- Inobvisa Zvisina Kunaka Mukati: Kugadzira kunosimbisa zvinhu, kubvisa maburi uye maburi madiki ari muma castings, nokudaro zvichiita kuti pave nekuenzana uye kuvimbika kwechimiro.
3. Kugadzira Machining eCNC neMagiya Akanaka Akabatana:
Maburi akacherwa anogadziriswa nenzira dzakatevedzana panzvimbo dzeCNC dzepamusoro uye michina yekuisa magiya yakatsaurirwa.
- Kugadzirisa Magadzirirwo Emazino: Chimiro chezino—kusanganisira kona yekumanikidza, chimiro cheinvolute, kurongeka kwepitch, uye radius yemidzi—chinogadzirwa kuti chikwanise kushivirira zvakanyanya (AGMA Class 9 kana kupfuura). Dhizaini yedu yeODM inogona kusanganisira chimiro chetipi rezino chakagadziriswa kuti zviite kuti cheni ipinde zvakanaka, zvichideredza simba rekubata meshing uye kuderedza kushushikana pa sprocket ne track chain bushings.
- Kuboorera Kwakanyatsonaka: Bore rekupedzisira rekuisa madhiraivha uye dhayamita yepilot zvinogadzirwa kusvika padanho reIT6 tolerance, zvichiita kuti zvive nyore kuzviisa panzvimbo imwe chete. Izvi zvinodzivirira kuyerera kwema radial, zvinodzivirira madhiraivha ekupedzisira kubva pakukundikana nguva isati yakwana, uye zvinoita kuti mutoro ugovaniswe zvakaenzana.
- Kupedzisa Kuisa Mapatani Ekuisa Maburi: Mapatani emaburi ebhoti, zviso zvekusundidzira, uye nzvimbo dzekuisa zvinhu zvakagadzirwa nemazvo kuti zvive nechokwadi chekuti kuisirwa kwacho kunotsvedza uye kwakachengeteka pasina kuda kuisirwa machira kana kushinyira.
4. Kurapa Kupisa Kwepamusoro: Kuisa Carburizing muMakesi Akadzama & Kupisa:
Tinoshandisa nzira yekuisa gasi muzvikamu zviviri inodzorwa nekombiyuta, inoteverwa nekudzimwa kwegasi uye kupiswa kwegasi.
- Kudzika Kwekesi Kunoshanda: Kunosvika pakadzika kwakatarwa kwekesi kwakasimba kwe6.5mm kusvika 8.0mm (pa550 HV), zvichiita kuti "kupfeka kuwedzere" kunopfuura kurapwa kwakajairwa, zvichiwedzera hupenyu hwezvikamu munzvimbo dzinopisa zvakanyanya.
- Kuomarara Kwepamusoro: Kuomarara kwegumbo rezino rekupedzisira kunochengetwa pa58-62 HRC, zvichipa simba guru rekudzivisa kukweshwa kubva mu silica nezvimwe zvicherwa.
- Kusimba Kwepakati: Pakati pepakati pacho panogona kusimba kusvika pa38-42 HRC, zvichiita kuti chikamu chacho chirambe chakagwinya kuti chikwanise kunyudza zvinhu zvakawanda zvisina kutyoka.
5. Kuvimbisa Kwakasimba Kwemhando Yemigodhi & Kusimbisa:
Kuunganidzwa kwese kwesprocket kunoongororwa zvizere:
- Metrology yeDimensional Dimensional: Kuongororwa kwe3D kwakazara kuburikidza neCoordinate Measuring Machine (CMM) kuti uone geometry yepasi rose, kusanganisira kukanganisa kwepitch kubva kumeno kuenda kumeno, kukanganisa kwepitch, uye zviyero zvese zvakakosha zveinterface.
- Kuongorora Kuoma Kwegirinhi: Kufamba kwegirinhi kunoitwa kubva pamusoro pezino kusvika pakati pezino kuti zvionekwe kuti kudzika kwekesi kwakatarwa uye gradient profile yakadii.
- Kuedza Kusingaparadze (NDT): 100% Magnetic Particle Inspection (MPI) yekuona zvikanganiso pamusoro uye Ultrasonic Testing (UT) yekuona zvikanganiso zviri pasi pevhu.
- Kuedzwa kweKumhanya-mukati kweDynamic Performance: Zvikamu zvakaungana zvinoitwa nenzira inodzorwa, yakazadzwa kuti zvionekwe kuti kutenderera kwakanaka, kushanda zvakanaka kwechisimbiso, uye kusavapo kweruzha kana kudedera kusingawanzoitiki.
Kurongwa kweCQCTRACK ODM Kukosha kweMabasa eMigodhi
- Dhizaini Inotungamirirwa Nekushandisa: Yakagadzirwa kubva pamisimboti yekutanga yeZAX650/ZX650 mukuchera, kwete kungogadziriswazve kuti ikwane zviri nyore. Izvi zvinoita kuti igare kwenguva refu uye ishande zvakanaka pamwe chete necheni yemumugwagwa.
- Nguva Yakanyanya Kushanda Yekushanda: Zvinhu zvepamusoro uye kurapwa kwekupisa kwakadzika zvinopa nguva dzinofungidzirwa uye dzakareba dzebasa, zvichideredza nguva isina kurongwa yekushanda uye kurasikirwa kwekugadzira kwakabatana nako.
- Mutengo Wese Wekuva Muridzi Wakagadziriswa (TCO): Kunyangwe chiri chikamu chepamusoro-soro, hupenyu hwakareba uye kuderedzwa kwekuchinja-chinja kunoita kuti mutengo wepaawa imwe neimwe udzike kana tichienzanisa nezvikamu zvinotsiva zvakajairwa.
- Kubatanidzwa Kwakamira & Kutevedza: Kudzora kwakakwana mukati meimba pamusoro pemaitiro ese ekugadzira kunovimbisa mhando yakagadzikana, kuchengetedzeka kwecheni yekugovera, uye kutevedza kwakazara kwezvinhu zvechikamu chimwe nechimwe.
Zviziviso: HITACHI, ZAX650, ZX650, uye zvikamu zvenhamba 1020265 uye 4388621 zviratidzo zvekutengeserana uye pfuma yeHitachi Construction Machinery Co., Ltd.HELI (CQCTRACK)inoshanda semugadziri weODM akazvimiririra uye mutengesi wezvinhu zvinotsiva zvepasi pemotokari. Zvigadzirwa zvedu zvinokonzerwa neinjiniya yedu uye zvakagadzirwa kuti zvikwanise kuchinjaniswa nezvikamu zveOEM zvemamodheru anotsanangurwa. Kutaurirana uku hakuna kusimbisa hukama, rutsigiro, kana rutsigiro kubva kuHitachi Construction Machinery.
Kuti muwane ruzivo rwakadzama rwemainjiniya, ruzivo rwekushanda kwemumunda, kana kukurukura nezvechirongwa chekubatsirana cheODM chezvinodiwa nemotokari dzenyu dzemumigodhi, ndapota taurai nechikamu cheMining Solutions chakazvipira kuHELI (CQCTRACK).










