KOMATSU 21M2711220 2092751170 PC650-8 Track Sprocket Assy / Track Final Drive Sprocket Assembly / Umuhanga mu gucukura ibikoresho biremereye byo munsi y'imodoka utanga ibikoresho / CQC TRACK

Itsinda rya KOMATSU PC650-8 Track Sprocket—Isesengura rya nyuma ry’imashini icukura imizigo iremereye ya Heli CQCTRACK

Indangamuntu y'inyandiko: TWP-CQCT-KOMATSU-SPROCKET-11
Urwego rutanga serivisi: Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Icyitegererezo: KOMATSU PC650-8 Icukura ibyuma biremereye
Ibice bigize:21M-27-11220, 209-27-51170
Icyiciro cy'uburemere bw'imashini: toni 60 - 70 (biterwa n'imiterere yayo)
Itariki yo gusohora: Werurwe 2026
Icyiciro: Ibisobanuro by'Ubwubatsi bwa Tekiniki / Ubuyobozi bwo Gushakisha Ibikoresho Bikomeye by'Imashini Icukura Igare Rinini

1. Incamake y'Ubuyobozi: Heli CQCTRACK nk'umukozi w'umwuga ukora imodoka zikomeye zo mu bwoko bwa KOMATSU PC650-8 Undercarriage Components

Mu rwego rwo gucukura toni 60-70, ihuriro ry’imashini zitwara imizigo—cyangwa se ihuriro ry’ibiziga bitwara cyangwa ihuriro ry’imashini zitwara imizigo—rigaragaza iherezo ry’ingenzi ry’umuyoboro w’amashanyarazi. Iki gice gikora umurimo w’ingenzi wo guhindura torque ya moteri ya hydraulic, binyuze mu gukwirakwiza amashanyarazi ya nyuma, mo imbaraga zitwara imizigo binyuze mu guhuza ibyuma n’imiyoboro y’imashini. Kuri puratifomu ya KOMATSU PC650-8—imashini itwara imizigo ya toni zirenga 70 ikoreshwa cyane mu bucukuzi bw’amabuye y’agaciro, ubucukuzi bw’amabuye y’agaciro, ibikorwa remezo biremereye, no mu bikorwa binini byo kwimura ubutaka—ihuriro ry’imashini rikora nk'igice cy’ingenzi kigena imikorere myiza y’imashini, guhuza inzira, no kuramba kw’imodoka munsi y’ubutaka muri rusange.

Imashini za Heli (CQCTRACK) zerekanye ko ari zo zikora ibikoresho bikomeye byo munsi y’imodoka, zikora ibikoresho bya KOMATSU PC650-8 kandi zigakoreshwa mu buryo bujyanye nayo. Iyi nyandiko y’ubuhanga itanga uburyo bwo gusesengura KOMATSU 21M-27-11220 na 209-27-51170 Track Sprocket Assemblies, by’umwihariko zigenewe urubuga rwo gucukura rwa PC650-8 n’ubwoko bwarwo.

Binyuze mu guhuza ubuhanga bukomeye bw'ibikoresho (gukoresha alloys zo mu rwego rwo hejuru nka 50Mn, 35MnB, na SCMn3A equivalent metals), ikoranabuhanga ryo gucura rikozwe mu buryo bunoze hamwe n'umuvuduko mwiza w'ibinyampeke, protocole zigezweho zo kuvura ubushyuhe zigera ku miterere myiza y'ubukana (ubuso bwa 52-58 HRC bufite igice gikomeye, uburebure bwa 8-12mm), ikoranabuhanga ryo gushushanya ibice kugira ngo rikoreshwe neza, hamwe n'uburyo bwo gukora bwemewe na ISO 9001:2015, Heli CQCTRACK itanga ibyuma bihuza imikorere bingana n'ibipimo by'ibikoresho by'umwimerere ndetse no mu bipimo byihariye birenze ibipimo by'ibikoresho by'umwimerere.

Ku bahanga mu gutanga amasoko, abahanga mu by’ubwubatsi bw’imodoka, n’abashinzwe gucunga ibikoresho bashaka kunoza ikiguzi cy’umutungo w’imodoka zabo zo mu bwoko bwa KOMATSU PC650-8 zikora mu bucukuzi bukomeye bw’amabuye y’agaciro n’ubwubatsi, iyi nyandiko ni yo ikoreshwa mu gutanga amakuru arambuye ku bya tekiniki no kubishakira amasoko.

2. Kumenya ibicuruzwa n'uburyo bigaragazwa n'ibisobanuro bitandukanye

Kugira ngo hamenyekane ko gutanga amasoko ari ukuri kandi ko bihuzwa neza muri sisitemu zisanzwe zo gutwara abantu munsi y’imodoka, imbonerahamwe ikurikira igaragaza ibice byose bikubiye muri iyi ngingo.

Imbonerahamwe ya 1: Uburyo bwuzuye bwo guhinduranya nomero z'ibice n'uburyo imashini ikoreshwa

Ibyiciro byabyo: Guteranya Sprocket y'umurongo / Guteranya Ibiziga by'imodoka / Guteranya Sprocket y'imodoka ya nyuma / Guteranya Ibiziga by'imodoka
Imashini yo gucukura KOMATSU PC650-8 (inakoreshwa kandi na PC600-8, PC600LC-8, PC550-8)
Ingano y'uburemere bw'imikorere: 60.000 kg – 70.000 kg (biterwa n'imiterere)
Inshingano y'ibanze: Kohereza ingufu kuva kuri drive ya nyuma ujya kuri track chain binyuze mu gukoresha amenyo meza; shyira ingufu muri mashini
Imirimo ya kabiri: Ihangane n'imitwaro iremereye n'imbaraga zidasanzwe zituruka mu gucukura, guterura no kugenda mu butaka bubi
Inkomoko y'Inganda: Heli Machinery Manufacturing Co., Ltd. (Ikirango: CQCTRACK) – ISO 9001:2015 Icyemezo cy'Ikigo
Intego y'Ubwubatsi: Ibice bisimburana by'ubucukuzi bukomeye byakozwe kugira ngo bihindurwe mu buryo bwa 1: 1 nta guhinduranya

2.1 Ibyerekeye ihuriro n'imikoranire

Iteraniro rya sprocket rya 21M-27-11220 rikunze kuvugwaho cyane munsi y'ibindi bimenyetso birimo KM3076, KM3096, na UR228K023. Rishobora gukoreshwa n'imashini nyinshi zitari PC650-8, harimo:

• KOMATSU PC550-8, PC600-8, PC600LC-8, PC600-6, PC600-7, PC650LC
• Imashini zikenera umuvuduko wa 228mm n'imiterere y'amenyo 23

Icyitonderwa: Buri gihe genzura nimero y'uruhererekane rw'imashini mugihe utumiza, kuko hashobora kubaho amavugurura mato.

3. Gusenya Ubwubatsi bw'Ubwubatsi: Imiterere ya Heli CQCTRACK KOMATSU PC650-8 Sprocket Assemblies

Uburambe bw'imikorere y'itsinda ry'imashini zikora mu bucukuzi bukomeye buterwa n'imikoranire ihuriweho y'imashini ntoya z'ubuhanga: imiterere y'uruziga rwa sprocket, imiterere y'amenyo, imiterere yo kuvura ubushyuhe, n'aho zishyirwa. Injeniyeri za Heli CQCTRACK buri imwe muri izi mashini ntoya zifite ubushishozi bujyanye n'ikoreshwa rya toni 60–70 mu gihe cy'imikorere ikomeye.

3.1 Imiterere y'ikiziga cya Sprocket: Ibyuma byakozwe mu bucukuzi bukomeye

Ipine y'umugozi igize igice cy'ingenzi cy'inyubako y'itsinda, yohereza imbaraga zose zituma ikora neza mu gihe irwanya kwangirika gukabije kw'imigozi ikomeza gukoreshwa.

3.1.1 Guhitamo ibikoresho n'ubuhanga mu by'ubuvanganzo

Heli CQCTRACK ikoresha uburyo bwo guhitamo ibikoresho by’ingenzi hashingiwe ku bisabwa gukoreshwa, ikoresha ibyuma by’ubutare byo mu rwego rwo hejuru byagaragaye ko bikoreshwa mu gutwara abantu munsi y’imodoka zikomeye:

• Igipimo cy'ibanze cy'ibikoresho: 50Mn cyangwa 35MnB Manganese-Boron Alloy Steel—yatoranijwe kubera ubushobozi bwo gukomera no gukomera cyane mu bucukuzi bw'amabuye y'agaciro no mu bwubatsi bukomeye. Ibi bikoresho bigira ubushobozi bwo kudashira no gutwara imizigo binyuze mu gutunganya neza no gukoresha uburyo bwihariye bwo gutunganya ubushyuhe.
• Uburyo bwo gukora neza: Icyuma gihwanye na SCMn3A (icyiciro cya manganese-chromium) gifite ubushobozi bwo gukomera cyane. Ibi bisobanuro by'ibikoresho bikunze gukoreshwa mu gukoresha ibintu bikomeye.
• Umumaro wa Manganese: Yongera ubushobozi bwo gukomera no gukomera; ituma ubukana bugera mu gihe cyo kuzimya aho gukora urwego rwo hasi rworoshye kandi rudakomera.
• Boron Micro-Alloying: Yongera ubushobozi bwo gukomera, yongera cyane ubushobozi bw'icyuma bwo kugera ku nyubako ikomeye kandi idasanzwe iyo izimye idatera ububobere.

Imbonerahamwe ya 2: Igereranya ry'ibipimo by'ibikoresho ku mikoreshereze ya Sprocket ikomeye

3.1.2 Gutunganya no Gutunganya: Itandukaniro ry'ingenzi mu gukora

Uburyo bwo gukora bugena by'umwihariko imiterere y'imbere y'ingano, bityo, imiterere y'imikorere y'agace karangiye.

Ubwubatsi bw'ibumba (Heli CQCTRACK Standard):

• Uburyo: Icupa ry'icyuma gikomeye rikorwa ku gitutu kinini ku bushyuhe bwinshi binyuze mu gucura ibyuma bifunze.
• Ubwubatsi bw'imiterere y'ibinyampeke: Uburyo bwo gucukura buhuza urujya n'uruza rw'ibinyampeke kugira ngo rukurikire imiterere y'amenyo y'ibinyampeke, bigatuma habaho imiterere y'ibinyampeke irangwa no kudacika intege cyane kandi ikagira imbaraga nyinshi. Uku kuntu ibinyampeke bigenda neza ni ingenzi cyane mu kwihanganira umutwaro uhoraho uterwa n'umuvuduko uremereye w'ibicukurwa.
• Ubusugire bw'imbere: Bikuraho imyanda y'imbere, imyenge, n'ibintu bito bikunze kugaragara mu byuma bicukurwamo; bitanga imiterere ikomeye kandi ihoraho.
• Akamaro k'imikorere: Ingufu zikomeye zo gukubita no kwihanganira umunaniro mu bicukurwa biremereye kandi bikaze.

Kubaka ibyuma (Uburyo bwo gukoresha inganda):

• Uburyo: Ibyuma byashongeshejwe byasutswe mu ibumba maze bikareka gukomera.
• Imbogamizi ku miterere: Imiterere y'ibice by'urukiramende, ishobora kuba ifite imyenge ishobora kuba ifite imyobo mito kandi ifite icyerekezo kimwe cy'ibice by'ingano.
• Inzitizi ku mikorere: Ifite imbaraga nke zo gukurura; ishobora kwangirika cyane iyo ikoze mu buryo bukabije.

Imbonerahamwe ya 3: Igereranya rya Forged na Cast Sprocket

3.1.3 Imiterere y'amenyo n'ubuhanga mu gutunganya amenyo

Amenyo y'inkoni agaragaza uburyo bwo kwangirika cyane hamwe n'udukingirizo tw'imizigo, bisaba ubuhanga buhanitse kugira ngo umutwaro ukwirakwizwe neza.

• Umubare w'amenyo: amenyo 23 (imiterere isanzwe ya PC650-8)
• Ubugari: 228mm (buhuye n'uburyo umugozi w'inzira unyuramo)
• Geometri y'imiterere: Ikozwe neza cyane hamwe n'imiterere ya trapezoidal idahinduka cyangwa yahinduwe yakozwe kugira ngo ifatanye neza n'umugozi w'inzira (umugozi w'urunigi). Imiterere y'amenyo ikorwa binyuze mu mikorere ya CNC kugira ngo hamenyekane ko ari yo ikora neza.
• Guhindura Amenyo: Amakamba y'aya mavuta yakozwe hagamijwe guhindura amenyo, bigatuma amavuta ahinduka ku mpande zihanganye z'imashini, bigatuma igihe cy'uburemere bw'amenyo kigera.
• Gukwirakwiza Imihangayiko y'aho umuntu ahurira: Imiterere y'imiterere igabanya imikomerere y'aho umuntu ahurira, igakwirakwiza imihangayiko ikomeye y'aho umuntu ahurira mu gace kanini kugira ngo igabanye kwangirika kw'aho umuntu ahurira.
• Ubwubatsi bw'Insinga z'Amazi: Insinga zigira uburebure bwo gukomera ugereranije n'aho imizi iherereye kugira ngo zirwanye uburyo bw'ibanze bwo kwangirika—gukururana gukomeye ku migozi y'urunigi izenguruka.

3.2 Porogaramu yo Kuvura Ubushyuhe: Kugera ku Bunini Bwiza

Uburyo bwo gutunganya ubushyuhe buhindura icyuma cyakozwe mu buryo bworoshye kikakigira igice kidasharira gishobora kumara amasaha ibihumbi n'ibihumbi mu bucukuzi bw'amabuye y'agaciro.

3.2.1 Ikoranabuhanga ryo Gukomera mu Buryo Bwimbitse

Heli CQCTRACK ikoresha uburyo bwo gutunganya ubushyuhe neza bugenewe kugera hafi inshuro ebyiri z'ubujyakuzimu bw'icyuma gisanzwe:

• Uburyo bwo Gukomera: Gukomera cyane mu buryo bwihuta bituma amenyo akomera cyane kandi ahora ashaje.
• Gutunganya hakoreshejwe mudasobwa: Ibipimo byose (ingufu, inshuro, umuvuduko wo kunyuramo, quench flow) bigenzurwa mu buryo bw'ikoranabuhanga kugira ngo harebwe uburebure bw'ifishi buhamye.
• Gushyushya Ubushyuhe Buke: Nyuma yo gukomera kw'ibikoresho, ibice bikorerwa ubushyuhe buke kugira ngo bigabanye imihangayiko y'imbere mu gihe bikomeza gukomera.

3.2.2 Ubuhanga mu Gukomera Gukomeye Gubiri

Agace k'ubukonje gafite imiterere ibiri ituma ubushobozi bwo kudashira no gukomera:

• Ubukomere bw'ubuso: 50 - 58 HRC (Rockwell Hardness Scale C) ku mpande z'amenyo no ku buso bwangiritse. Uru rusobe rw'ubuso rwa martensitic rutanga ubwirinzi bw'ibanze ku kwangirika kw'amenyo guturutse ku migozi y'urushundura.
• Ugukomera kw'ijisho: Ugukomera kw'ijisho gukomeye kandi gufite uburebure buciriritse kugira ngo byinjize imitwaro itunguranye kandi birinde kuvunika amenyo mu gihe habayeho impanuka.
• Ubujyakuzimu bwo Gukomera: Gukomera cyane bituma uko ubuso bushira amasaha ibihumbi n'ibihumbi mu gihe cyo gucukura ibintu bicukurwa mu buryo bukabije, ibikoresho bishya byagaragaye bigumana ubukana bwinshi, bikarinda "gushira" imburagihe no kongera igihe cyo kubikoresha.

Imbonerahamwe ya 4: Ibisobanuro by'Ubukomere—IKORANABUHANGA RYA KOMATSU PC650-8

Impamvu y'Ubwubatsi: Urusobe rw'ubuso rwa 50-58 HRC rutanga ubushobozi bwo kurwanya gushwanyagurika kw'imigozi mu bucukuzi bw'amabuye y'agaciro. Agasanduku gakomeye cyane gatuma akazi karamba mu gihe cy'imikorere igoye.

3.3 Ubuhanga bwo Gushyiraho Interface

Uburyo bwo guhuza amashanyarazi kuva kuri sprocket kugeza ku ya nyuma ni ingenzi cyane mu gutumanaho kw'amashanyarazi no kubungabunga uburyo bwo guhuza.

• Ishusho ya Bolt: Flange ifite amabolt menshi ihuzwa neza n'aho isohoka rya nyuma rya drive
• Uburyo bwo gupima umuvuduko wa Bolt: Ikozwe mu buryo bujyanye n'ubushobozi bwo gupima hagati na hagati (± 0.05mm) kugira ngo imizigo ikwirakwizwe neza kuri bolt zose zo gushyiraho
• Diameter y'umupilote: Umupilote wakozwe neza neza utuma habaho imikoranire myiza hamwe n'urufunguzo rwa nyuma rw'umuvuduko, bikuraho iherezo ry'umutwaro n'ikwirakwizwa ry'umutwaro ringana.
• Igishushanyo mbonera cya Counterbor: Counterbor zakozwe neza zituma umutwe wa bolt wicara neza kandi imbaraga zo gufunga zikwirakwira neza.
• Ibikoresho byo Gushyiraho: Byagenewe vis zo mu bwoko bwa alloy cap zifite imbaraga nyinshi zishyirwamo torque igenzurwa n'umugozi ufunganye hakurikijwe amabwiriza y'uruganda.

4. Ubuhanga mu gutunganya ibintu bikomeye

Heli CQCTRACK ikomeza gushyira hamwe mu buryo bugororotse mu ruhererekane rw'agaciro rw'inganda, ikuraho itandukaniro ryazanywe n'ibikorwa byatanzwe ku masezerano kandi ikerekana ko umusaruro uhoraho w'ubuziranenge ukwiriye gukoreshwa mu bucukuzi bwa KOMATSU PC650-8.

4.1 Kwemeza ibyuma n'igenzura ryinjira

• Isesengura rya Spektrochemical: Ibice by'icyuma byinjira bikorerwa isesengura rya spectrochemical kugira ngo harebwe neza imiterere nyayo ya shimi—bigamije kwemeza ko bikurikije amabwiriza ya karuboni, manganese, chromium, na boron ingenzi kugira ngo bikomere.
• Isuzuma rya Ultrasonic: Ibikoresho fatizo bigenzurwa na Ultrasonic kugira ngo harebwe imyanda y'imbere, ibirimo, cyangwa ibidakora bishobora kwangiza imiterere y'ibicukurwa mu gihe cy'ubucukuzi bw'amabuye y'agaciro.
• Igenzura ry'imiterere y'ibinyampeke: Ingero z'icyuma zivuye mu bice by'ibumba zemeza ko ibinyampeke bihuye neza.

4.2 Uburyo bwo gukora no gutunganya neza imashini

Uburyo bwo gukora bukurikiza imikorere iteguwe neza hamwe n'ibikoresho bya CNC bigezweho mpuzamahanga n'ibyo mu gihugu ndetse n'ibikoresho byo gutunganya ubushyuhe buri hejuru/buciriritse:

4.2.1 Gutegura ibikoresho fatizo

• Ibice by'icyuma bicibwa ku bipimo nyabyo hashingiwe ku bunini bw'ibice n'uburemere busabwa.
• Uburyo ibintu bikurikiranwa bugaragazwa kuva ku cyiciro cya mbere cyo gukata.

4.2.2 Gushyushya/Gushyuha Igikoresho cyo Gutunganya

• Ibice by'inyuma bishyushya kugeza ku bushyuhe bwo gucura (hafi 1100-1200°C mu gucura bishyushye; 700-900°C mu gucura bishyushye).
• Imashini zifunganye zikoresha toni nyinshi zikora ishusho y'ijisho, bigatuma amenyo atembera neza.
• Itara riracibwa, maze ahantu hakozwe hakozwe hagasuzumwa amaso.

4.2.3 Gutunganya Ubushyuhe mu buryo Busanzwe

• Ibice by'ubukorikori bikorerwa mu buryo busanzwe kugira ngo binoze imiterere y'ibinyampeke kandi bishyireho imiterere ihamye y'ubukanishi.

4.2.4 Imashini zikora nabi

• Ubusa busanzwe bushyirwa ku byuma bihindura imiterere bya CNC.
• Uburyo bwo gukora imashini bugena ingano z'ibanze, harimo imiterere y'amenyo, ubuso bwo kuyishyiraho, n'aho imyobo y'amenyo iherereye.

4.2.5 Imashini za CNC zikozwe neza

• Gukora imiterere y'amenyo: Imashini zikora amenyo zikoresha CNC zigabanya imiterere y'amenyo neza, zigatanga umuvuduko mwiza (228mm) n'inguni y'umuvuduko.
• Gushyiraho imashini zo gushyiramo: Uburyo bwose bwo gushyiraho imashini bukozwe mu buryo bujyanye n'ubushobozi bwo kwihanganira ibintu.
• Gucukura imyobo ya Bolt: Imyobo yo gushyiraho iracukurwa ku bigo bicukura bya CNC hamwe n'uburyo bwo gushyiraho imyobo neza kugira ngo hamenyekane neza intera iri hagati y'imyobo.
• Gutera ibyuma bifunga: Imyobo yo gushyiraho ifata ibyuma bifunga kugira ngo umutwe w'icyuma wicara neza.

4.2.6 Gukomera kw'inyongera

Heli CQCTRACK ikoresha uburyo bwo gukomeretsa bugezweho kugira ngo igere ku miterere myiza y'ubuso:

• Uburyo bwo Gukomera: Gukomera cyane mu buryo bwihuta bituma habaho agasanduku gakomeye kandi gakomeye ku mpande z'amenyo no ku buso bwangiritse, bigatuma ubujyakuzimu bukomera inshuro ebyiri ugereranyije n'icyuma gisanzwe.
• Gutunganya hakoreshejwe mudasobwa: Ibipimo byose (ingufu, inshuro, umuvuduko wo kunyuramo, quench flow) bigenzurwa mu buryo bw'ikoranabuhanga kugira ngo harebwe uburebure bw'ifishi buhamye.
• Gushyushya Ubushyuhe Buke: Nyuma yo gukomeretsa induction, ibice bishyushya kuri 150-250°C kugira ngo bigabanye imihangayiko mu gihe bikomeza gukomera.

4.2.7 Ibikorwa bya nyuma byo kurangiza

• Gusya Ubuso: Nyuma yo gutunganya ubushyuhe, ubuso bwo gushyiramo bushobora gusya kugira ngo bugere ku buziranenge bwa nyuma.
• Guturika kw'amasasu: Ibice bikorerwaho udusasu bishyirwa ahantu hasukuye kandi bikongera uburyo irangi rifatana neza.
• Igenzura rya nyuma ry'ibipimo: Ibipimo byose by'ingenzi byemejwe hakurikijwe ibipimo hakoreshejwe ibikoresho bya CMM.

4.2.8 Gupima Ubwiza n'Ibizamini Bidasenya

• Isuzuma rya Magnetic Particles (MPI): Isuzuma ritangiza rigaragaza inenge iyo ari yo yose ku buso cyangwa munsi y'ubuso mu bice bikomeye.
• Kugenzura Ubukomere: Gupima ubukomere bwa Rockwell ku buso bw'amenyo; kugenzura ubugari bw'amenyo binyuze mu gupima amenyo yangiritse muri buri cyiciro cy'umusaruro.
• Icyemezo cy'Uburyo: Raporo za CMM zitangwa ku bipimo by'ingenzi.

4.2.9 Gutunganya no gusiga hejuru

• Uburinzi ku nkongi: Ibice bigize igikoresho bihabwa ubuvuzi bwo kurwanya nkongi.
• Gusiga irangi: Gukoresha irangi riramba mu nganda (risanzwe ry'umukara cyangwa umuhondo, rishobora guhindurwa uko umukiriya abikeneye) rituma ridashobora kwangirika kandi rikagaragara nk'iry'umwuga.

5. Ubuhanga bwihariye bwo gukoresha mu gucukura KOMATSU PC650-8

5.1 Incamake ya Platform ya KOMATSU PC650-8

Imashini icukura KOMATSU PC650-8 ihagarariye urubuga rurerure rwa toni 65-70 rukoreshwa cyane mu bucukuzi bw'amabuye y'agaciro, ubucukuzi bw'amabuye y'agaciro, n'ubwubatsi bukomeye. Ibisobanuro by'ingenzi birimo:

• Ingano y'uburemere bw'imikorere: 60.000 kg – 70.000 kg (biterwa n'imiterere)
• Ingufu za moteri: Hafi 350-400 kW
• Ubwoko bw'igare riri munsi y'imodoka: Imiterere y'ubucukuzi bukomeye
• Umuvuduko w'umuyoboro w'inzira: 228mm (ibisanzwe kuri ubu buremere)
• Amenyo y'umukara: amenyo 23
• Ikoreshwa: Ubucukuzi bw'amabuye y'agaciro, ubucukuzi bukomeye bw'amabuye y'agaciro, gukata ubutaka mu buryo bunini

5.2 Umubare w'ibice by'ingenzi ku birebana n'ubuhanga

Imbonerahamwe ya 5: Ibiranga Ubuhanga Bijyanye n'Ikoreshwa ry'Imashini hakurikijwe Nimero y'Igice

5.3 Ibisabwa mu kugenzura imikoranire

Mbere yo gutumiza, genzura ibipimo bikurikira bya mashini kugira ngo umenye neza ko wahisemo neza sprocket:

• Nimero y'uruhererekane rw'imashini (ku bijyanye n'umwaka w'icyitegererezo n'imiterere yacyo)
• Uburyo bwo gupima umugozi w'inzira (emeza ibisobanuro bya 228mm)
• Umubare w'amenyo (amenyo 23 asanzwe)
• Nimero y'igice cyabanje (niba ihari kugira ngo igaragareho)

6. Icyemezo cy'Ubuziranenge n'Igenzura ry'Uruhererekane rw'Ibicuruzwa

Ubushake bwa Heli CQCTRACK ku ireme ry’inganda zikomeye bwemezwa binyuze mu buryo bwemewe ku rwego mpuzamahanga bwo gutanga ibyemezo, hashingiwe ku mahame ngenderwaho ya ISO 9001 yo kunoza urwego rw’imicungire y’ubuziranenge buri gihe.

Sisitemu yo gucunga ubuziranenge ya ISO 9001:2015 6.1

Ikigo cy’imashini za Heli gikora kigendeye ku mahame mpuzamahanga ya ISO 9001, gihora giteza imbere urwego rw’imicungire myiza:

• Uburyo bwanditse mu bikorwa byose byo gukora
• Igenzura rihoraho ry'imbere mu gihugu n'iry'inyuma
• Amabwiriza agenga iterambere rihoraho
• Gukurikirana neza ibikoresho n'imikorere

6.2 Uburyo bwo gukurikirana ibicuruzwa mu buryo bwuzuye

Heli CQCTRACK ikomeza kubika inyandiko za digitale kuri buri cyiciro cy’umusaruro mu gihe cy’amezi 24, harimo:

• Raporo z'impamyabumenyi y'ibikoresho (Impamyabumenyi z'ibizamini bya Mill hakurikijwe EN 10204 3.1)
• Inyandiko z'ibikorwa byo gutunganya ubushyuhe zifite amakuru ajyanye no kugenzura ikoranabuhanga
• Raporo z'igenzura ry'ibipimo
• Ibisubizo by'ibizamini byihariye by'itsinda n'inyandiko zemeza ubukana bw'ubukomere
• Raporo za NDT (MPI, ultrasound)

6.3 Garanti n'Imihigo yo Gusohoza Imikorere

Buri kimweKOMATSU 21M-27-11220 na 209-27-51170 Uburyo bwo guteranya imodokaIkorwa na Heli CQCTRACK ishyigikiwe n'ingwate yuzuye ku bijyanye n'inenge mu bikoresho n'ubukorikori, ishingiye ku nzira zemewe zo gukora n'amabwiriza akomeye yo kugenzura ubuziranenge. Igihe cy'ingwate gisanzwe cy'inganda kirimo amezi 12 cyangwa amasaha arenga 2,000 y'akazi bitewe n'ikoreshwa.

7. Isesengura ry'uburyo bwo gutsindwa no guhuza ibikorwa byo kubungabunga ubucukuzi bukomeye

Gusobanukirwa imiterere y'intege nke mu bucukuzi bw'amabuye y'agaciro ya toni 60–70 byemeza amahitamo y'ubuhanga yakozwe mu bice bya Heli CQCTRACK kandi bitanga gahunda yo kubungabunga byihutirwa.

7.1 Isesengura ry'uburyo bw'ibanze bwo gutsindwa

Imbonerahamwe ya 6: Isesengura ry'uburyo bwo gutsindwa n'ibipimo byo kurwanya Heli CQCTRACK Engineering

7.2 Uburyo bwo kubungabunga ubucukuzi bw'amabuye y'agaciro busabwa

Kugira ngo wongere igihe cyo gukora cy’ibikoresho bya Heli CQCTRACK mu bucukuzi bwa KOMATSU PC650-8:

1. Igihe cyo kugenzura gisanzwe: Suzuma sprocket mu masaha 250 (kenshi mu gihe cyo gucukura cyane) kugira ngo urebe ibimenyetso by'imiterere idasanzwe yo kwangirika, gufunga amenyo, kwangirika, cyangwa kwangirika kugaragara.
2. Gusuzuma imiterere y'imyenda:
   • Kwambara bisanzwe: Kugabanuka buhoro buhoro kw'amenyo, kugabanuka ku buryo bumwe.
   • Amenyo afite imigozi: Agaragaza ko imigozi y'inzira yashaje isaba gusimburwa. Ikimenyetso gisanzwe cy'uko yangiritse cyane kandi cyangiza imigozi y'inzira.
   • Kwambara mu buryo butari bumwe: Bigaragaza ibibazo byo kugorana kw'inyuma cyangwa guhagarara kw'inyuma.
   • Kureba amenyo: Kwangirika cyane bisaba gusimburwa vuba.
3. Gucunga umuvuduko w'inzira: Gukomeza umuvuduko w'inzira hakurikijwe amabwiriza y'uruganda rwa KOMATSU. Umuvuduko utari wo ni yo mpamvu nyamukuru ituma imitsi ikomeza kwangirika vuba—gufunga cyane byongera umuvuduko w'amenyo; kurekura cyane bituma imitsi ikubita ku nzira no kwangirika kw'inkurikizi.
4. Porogaramu yo Gusimbuza Impande zombi: Simbuza izigabanyi mu mpande zombi (ibumoso n'iburyo). Izigabanyi nshya ku ruhande rumwe n'iyashaje ku rundi ruhande bizatera ingendo zitangana kandi bigashyira umuvuduko mwinshi ku gice cyo munsi y'imodoka.
5. Gusimbuza mu buryo busanzwe: Ibice byashaje akenshi biba bigize "uburyo bwashaje." Gushyiramo ibice bishya ku mugozi washaje cyane bizatuma ibice bishya binanirwa vuba kandi mbere y'igihe. Buri gihe genzura ibiri munsi y'imodoka (umugozi washaje, imigozi, idlers) hanyuma usimbuze ibice nk'uko bikenewe.
6. Kugenzura Torque ya Bolt: Genzura buri gihe torque ya bolt ishyirwaho nk'uko umukora yabigennye. Bolts zigomba gufatwa n'insinga zifunga imigozi hanyuma zigasimburwa iyo zashaje cyangwa zarambuwe.
7. Gukoresha uburyo bwo guhindura imashini: Koresha uburyo bwo guhindura imashini—imashini zishobora kwimurirwa ku mpande zombi z’imashini kugira ngo zongere igihe cyo kuyikoresha.
8. Uburyo bwo Gusimbuza Ingano: Simbuza sprocket iyo:
   • Ukwangirika kw'amenyo birenga 8-12mm ugereranije n'imiterere y'umwimerere
   • Amenyo agaragaza ko afashe cyangwa afashe amenyo
   • Iryinyo iryo ari ryo ryose rigaragaza ko ryacitse cyangwa ricitse
   • Imiterere y'imyambaro yerekana uburebure bw'igikapu (urwego rukomeye rwangiritse)

8. Incamake y'ibisobanuro bya tekiniki—IKOMATSU PC650-8 Iteraniro rya Sprocket

Imbonerahamwe ya 7: Ibisobanuro bya tekiniki Incamake—Heli CQCTRACK KOMATSU PC650-8 Sprocket Assembly

9. Inkunga y'amasoko n'ibicuruzwa bikomeye

Heli CQCTRACK ishyigikira ibikorwa by'ubucukuzi bw'amabuye y'agaciro ku isi no gutanga amasoko y'inyubako zikomeye hamwe n'ubushobozi busesuye bwo gutwara ibintu bugenewe gahunda ziremereye z'ibikorwa by'ibikoresho biremereye:

• Inyandiko zo kohereza ibicuruzwa mu mahanga: Inyemezabuguzi zuzuye z’ubucuruzi, urutonde rw’ibipakiye, ibyemezo by’aho ibintu bikomoka, na raporo z’ibizamini by’ibikoresho (EN 10204 3.1) bitangwa kuri buri kohereza.
• Uburyo bwo kohereza ibintu mu buryo bworoshye:
  • Imitwaro yo mu mazi (FCL/LCL) yo gutwara ibintu byinshi mu buryo buhendutse mu turere tw’ubucukuzi bw’amabuye y’agaciro ku isi yose
  • Gutwara ibintu mu kirere kugira ngo byihutirwa mu gihe ibikorwa by'ubucukuzi bw'amabuye y'agaciro bihanganye n'ikibazo gikomeye
  • Kohereza ubutumwa bugufi (DHL/FedEx/UPS) ku bicuruzwa by'icyitegererezo cyangwa byihutirwa
• Gupfunyika: Ibicuruzwa byose bipfunyitse neza hakoreshejwe amakarito meza yo kohereza ibicuruzwa mu mahanga, udusanduku tw’ibiti dukomejwe (gupfuka neza mu mazi), cyangwa gupfunyika neza mu nganda kugira ngo birindwe cyane mu gihe cyo kubitwara.
• Icyambu cyo kohereza: Xiamen, mu Bushinwa (cy’ibanze) gifite ubushobozi bwo gukora ibindi byambu binini hashingiwe ku byo abakiriya bakeneye
• Igihe cyo Kuyobora: Amabwiriza asanzwe yo gukora: iminsi 20-30 y'akazi; ibintu biri mu bubiko: iminsi 7-10 yo kohereza byihuse ku bikenerwa byihutirwa mu bucukuzi bw'amabuye y'agaciro
• Ingano ntoya y'ibicuruzwa: MOQ ihindagurika ijyanye n'ibicuruzwa byategetswe ndetse n'ibicuruzwa byinshi ku rwego rw'ubwikorezi ku bigo bikomeye by'ubucukuzi bw'amabuye y'agaciro
• Amabwiriza yo kwishyura: T/T (Telegraphic Transfer) isanzwe; L/C (Ibaruwa y'Inguzanyo) iboneka ku masezerano akomeye y'ubucukuzi bw'amabuye y'agaciro; andi masezerano ashobora kuganirwaho hashingiwe ku ngano y'ibyo watumije n'imibanire y'abakiriya.

10. Umwanzuro: Heli CQCTRACK nk'ihitamo ry'umwuga ry'ibikoresho bikomeye byo mu modoka zigendanwa za KOMATSU PC650-8

Filozofiya yo gukora ya Heli CQCTRACK kuri KOMATSU 21M-27-11220 na 209-27-51170 Track Sprocket Assemblies igaragaza iterambere rikomeye mu ikoranabuhanga ryo munsi y'imodoka ziremereye. Binyuze mu guhitamo ibikoresho bikomeye (hakoreshejwe ibyuma bya 50Mn/35MnB by'igiciro cyo hejuru), gucura neza hakoreshejwe uburyo bwo guhuza ingano y'amazi, uburyo bwo gutunganya ubushyuhe bugezweho bugera ku bukomere bwiza bwa 50-58 HRC hamwe n'ubujyakuzimu bwimbitse (hafi inshuro ebyiri z'ubuziranenge), uburyo bwo gukora neza bw'amenyo 23 hamwe n'uburyo bwo gukora bwemewe na ISO 9001:2015, Heli CQCTRACK itanga uburyo bwo gukora bugera ku bipimo by'imikorere myiza ya OEM ku buryo busaba cyane KOMATSU PC650-8.

Ku mucunga ibikoresho cyangwa inzobere mu gutanga amasoko icunga KOMATSU PC650-8, PC600-8, n'amato y'ubucukuzi akorana n'ubucukuzi bw'amabuye y'agaciro, ubucukuzi bw'amabuye y'agaciro, ibikorwa remezo biremereye, n'ibikorwa binini byo kwimura ubutaka, agaciro kabyo karasobanutse: gushora imari mu bice bikomeye bya Heli CQCTRACK bivuze gushora imari mu kuboneka kw'imashini nyinshi, kugabanya igihe cyo gukora kitateganijwe, kumara igihe kirekire mu bice bicukurwa mu buryo bukabije, hamwe n'ikiguzi cyose cy'umutungo giteganyijwe kandi cyiza.

Ibi si ibikoresho bisanzwe bisimbura ibindi—ni ibisubizo bikomeye byemejwe binyuze mu nzira zemewe zo gukora, bishingiye ku buryo burambuye bwo gukurikirana ibikoresho, kandi byakozwe kuva hasi kugira ngo bihuze n'ibikenewe mu bucukuzi bw'amabuye y'agaciro ku isi no mu bwubatsi bukomeye aho kudakora neza kw'ibice byabyo atari amahitamo.

11. Imbonerahamwe n'ibikoresho by'ubwubatsi

Kubindi bisobanuro bya tekiniki, inkunga y’ubuhanga mu bya porogaramu, cyangwa kuganira ku bisabwa bikomeye na OEM/ODM:

• Inama ku buhanga: Injeniyeri za porogaramu za Heli CQCTRACK zirahari kugira ngo ziganire ku bijyanye n'imirimo yihariye yo gucukura no gutanga inama ku bipimo by'ibice byazo.
• Ibishushanyo bya tekiniki: Ibishushanyo mbonera bya 2D na 3D CAD biraboneka iyo ubisabye kugira ngo bigenzurwe n'ubuhanga.
• Imfashanyigisho zo Gushyiraho: Amabwiriza yuzuye yo gushyiraho ajyanye n'amabwiriza ya serivisi ya KOMATSU aboneka kuri buri koherezwa.
• Impamyabumenyi z'ibikoresho: Raporo z'ibizamini by'inganda n'impamyabumenyi yo gutunganya ubushyuhe irahari kuri buri cyiciro cy'umusaruro.
• Inkunga yo Gukoresha: Gushushanya cyangwa kugenzura nimero z'uruhererekane birahari kugira ngo byemezwe ko bihuye.

Ku bijyanye n'ibisobanuro bya tekiniki, ibibazo bikomeye bya OEM/ODM, ibiciro, cyangwa gutanga commande:

Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
*ISO 9001:2015 Yemejwe • Imashini icukura imizigo ikomeye ikora munsi y'imodoka ikora ibikoresho • Umutanga serivisi ku isi kuva mu 2002*
Twandikire: Jack (Umuyobozi Mpuzamahanga ushinzwe ubucuruzi)
Urubuga:www.cqctrack.com
Urutonde rw'ibicuruzwa: Ibice by'inzira, Ibikoresho byo gutwara imizigo, Ibikoresho byo gutwara imizigo, Ibikoresho byo imbere, Iminyururu y'inzira, na sisitemu yuzuye yo munsi y'imodoka zicukura kuva kuri 0.8T kugeza kuri 300T na Bulldozers

Iyi nyandiko ya tekiniki igenewe ikoranabuhanga n'amasoko. Ibisobanuro bishobora guhinduka bitewe n'ivugurura rihoraho ry'ibicuruzwa ku bikorwa bikomeye. Amazina yose y'ibirango n'imibare y'ibice byabyo bikoreshwa gusa; Heli CQCTRACK ni uruganda rwigenga rw'inzobere mu gukora ibikoresho byo munsi y'ubutaka mu bucukuzi bw'amabuye y'agaciro, ubwubatsi, no kwimura ubutaka. Buri gihe genzura nimero y'uruhererekane rw'imashini n'imiterere y'ibigega byo munsi y'ubutaka mbere yo gutumiza.