KATO 54750800110 70750800110 73750800101 HD700 HD770 HD820 Umuzingo wo hasi w'inzira / Inkunga y'inzira Umuzingo w'inzobere mu gukora ibice bya chassis / CQC TRACK

Ibisobanuro byuzuye bya tekiniki: KATO 54750800110 / 70750800110 / 73750800101 HD700 HD770 HD820 Umuzingo wo hasi w'inzira / Umuzingo ushyigikira umuzingo

Icyiciro cy'ibicuruzwa: Ibice bya Chassis byakurikiranwe / Ibice by'imashini icukura munsi y'imodoka
Ibyuma Bikoreshwa: KATO HD700, HD770, HD820 Hydraulic Excavators
Nimero z'ifatizo za OEM:54750800110, 70750800110, 73750800101
Ubwoko bw'ibice: Urukuta rwo hasi rw'urukiramende / Urukuta rushyigikira urukiramende
Icyemezo: CQC (Icyemezo cy'Ubuziranenge bw'Ubushinwa), ISO 9001:2015
Ubwoko bw'ibitangwa: Uruganda rw'umwuga / Isoko ry'uruganda rutaziguye

1. Incamake y'ibicuruzwa: Ubuhanga bwo gukaraba neza munsi y'imodoka zikoreshwa mu gucukura KATO

KATO 54750800110 / 70750800110 / 73750800101 Track Lower Roller Assembly ihagarariye ubwoko bwinshi bw'ibice by'imbere mu mashini bikozwe neza byagenewe by'umwihariko imashini zicukura za HD Series zizwi cyane za KATO, harimo HD700, HD770, na HD820. KATO Works Co., Ltd., yashinzwe mu 1895, yubatse izina ku isi hose mu gukora ibikoresho by'ubwubatsi byizewe, aho imashini zabo zicukura za HD Series zizwi cyane mu kuramba mu bikorwa bisaba imbaraga nyinshi mu iterambere ry'ibikorwa remezo, ibikorwa by'ubucukuzi bw'amabuye y'agaciro, n'imishinga ikomeye y'ubwubatsi.

Iyi mashini iteranya imizigo (cyangwa se icyuma giteranya imizigo cyangwa icyuma giteranya imizigo) ikora nk'igice cy'ingenzi gitwara imizigo muri sisitemu yo munsi y'imashini icukura imizigo. Inshingano yayo y'ibanze ni ugukwirakwiza uburemere bw'imashini mu miyoboro y'inzira mu gihe ikomeza guhuza neza mu gihe cy'urugendo n'imikorere. Uburyo bwinshi bwo guhuza imiterere y'imibare myinshi y'ibice bya OEM—harimo 54750800110, 70750800110, na 73750800101—igaragaza itandukaniro ry'ubuhanga mu miterere itandukanye ya KATO HD Series n'ibisekuruza by'umusaruro.

Ibi bikoresho byakozwe hakurikijwe amabwiriza y’ubuziranenge ya OEM kandi byemejwe na CQC (China Quality Certification), byakozwe nk'ibikoresho bisimburana bitaziguye bigumana ubushobozi bwo gusimburana 100% n'ibikoresho bya KATO by'umwimerere. Nk'uruganda rw'inzobere mu gukora ibice bya chassis byakurikiranwe, duhuza ubuhanga buhanitse mu by'icyuma hamwe n'ubushobozi bwo gukora neza kugira ngo dutange ibikoresho bihuye cyangwa birenga ibisabwa bikomeye byo gucukura ibikoresho bikomeye.

2. Guhuza imiterere n'isesengura ry'imibare y'ibice

Imbonerahamwe yuzuye y'ibice igaragaza ikoreshwa ryihariye ry'izi ntera zo gusimbuka kuri platform ya KATO HD Series:

2.1 Incamake y'uruhererekane rwa KATO HD

Imashini zicukura za KATO HD Series zagenewe gukoreshwa mu buryo busaba imbaraga nyinshi:

Ihindagurika ry'uburemere bw'imikorere muri izi moderi risaba ihinduka rijyanye n'ibipimo by'ibice biri munsi y'imodoka, ibyo bikaba bigaragazwa n'imibare itandukanye y'ibice bya OEM. Imiterere ya 54750800110 na 70750800110 yakozwe ku byiciro by'uburemere bwa HD700 na HD770, mu gihe 73750800101 itanga ubushobozi bwo kongera umutwaro bukenewe kuri moderi ya HD820 iremereye.

Ubu buryo bwo guhuza ibikoresho neza butuma abashinzwe ibikoresho n'inzobere mu gutanga amasoko bashobora gushaka ibikoresho bisimbura ibikoresho nta ngaruka zo kubikoresha nabi, hatitawe ku nomero y'igice cya OEM cy'inyandiko zabo zo kubungabunga ibikoresho.

3. Ibisobanuro by'Ubwubatsi n'Imiterere y'Ibikoresho

3.1 Ishingiro ry'Ibyuma

Ibyuma bya KATO HD Series byo mu bwoko bwa "track roller assemblies" bikozwe mu byuma by'ubutare byo mu rwego rwo hejuru, byatoranijwe cyane bitewe n'ubushobozi bwabyo bwo kwihanganira imitwaro ivanze, imbaraga zo gukurura, ndetse no kwangirika kuranga ikoreshwa ry'ibicukura bikomeye.

Ibisobanuro by'ibikoresho:

• Ibikoresho by'ibanze: 50Mn / 40Mn2 Icyuma cy'ibumba gifite imbaraga nyinshi
• Uburyo bwo gukora: Gucura ibyuma bifunze bikurikirwa no gukora neza CNC
• Imiterere y'ibinyampeke: Icyerekezo cyiza cy'urujya n'uruza rw'ibinyampeke hakurikijwe imiterere y'umuvuduko w'ibinyampeke
• Imiterere ya shimi: Ingano ya karuboni igenzurwa (0.48-0.56%) hamwe n'inyongera za manganese, chromium, na molybdenum kugira ngo yongere gukomera

3.2 Ibipimo byo kuvura ubushyuhe

Ubudahangarwa budasanzwe bw'izi mashini zikora ku gipimo cy'ubushyuhe butuma inyuma hadashira ingufu ariko hagakomeza kuba inkingi ikomeye kandi ifata umuyaga:

• Ubukomere bw'ubuso: HRC 52-58 (Ifite imbaraga zo gukurura)
• Ubujyakuzimu bw'agasanduku gakomeye: urwego ruhoraho rwa mm 8 - mm 12
• Ubukomezi bw'ibanze: HRC 28-35 yo kurwanya ingaruka
• Uburyo bwo Gukomera: Gukomera mu buryo buciriritse hamwe no kugenzura ubushyuhe neza no kuzimya ako kanya
• Gushyushya: Gushyushya imitsi kugira ngo bikureho ububobere mu gihe bigumana ubukomere
• Igipimo cy'Ubuziranenge: Gukwirakwiza ubukana buhoraho ku buso bwose bwangiritse

3.3 Ibisobanuro by'ingano

3.4 Ikoranabuhanga ryo Gufunga

Ubusugire bwa sisitemu y'imbere y'ubwikorezi burinzwe n'ikoranabuhanga rigezweho ryo gufunga rigenda ku mazi, ari na ngombwa cyane kugira ngo idakomeza gukoreshwa mu bidukikije bigoye:

• Ubwoko bw'ikimenyetso: Imiterere y'ikimenyetso cy'impeta iremereye (Duo-Cone ingana)
• Ibikoresho by'ipfundikizo: Icyuma cyihariye kidashira gifite impeta za O-ring za nitrile rubber
• Inzitizi yo kwanduza: Irinda ko ibyondo, umucanga, amazi n'ibindi binini bitera umwanda
• Gufata amavuta yo kwisiga: Gusiga amavuta yo kwisiga ubuzima bwose kugira ngo adakomeza gukoreshwa
• Ingano y'ubushyuhe bwo gukora: -40°C kugeza +120°C

4. Ubwubatsi bw'imikorere: Uruhare rw'ingenzi rw'imizingo yo hasi y'inyuma

4.1 Imirimo y'ibanze

Itsinda ry'imodoka zo mu bwoko bwa "track lower roller" (rizwi kandi ku izina rya "track support roller") rikora imirimo myinshi y'ingenzi muri sisitemu ya KATO HD Series undercarriage:

1. Gukwirakwiza imizigo: Yohereza uburemere bw'imikorere y'icyuma gicukura kuva ku gitereko cy'umuhanda kijya ku mugozi w'umuhanda, bigatuma igitutu cy'ubutaka kiguma mu bipimo by'igishushanyo kugira ngo gikore neza.
2. Ubuyobozi bw'umunyururu: Udupira tw'icyuma dukoresha ikoranabuhanga rigezweho duhuza n'imirongo y'inzira kugira ngo dukomeze kugendera neza kandi wirinde ko inzira yangirika mu gihe cyo guhindukira cyangwa iyo ukorera ku butaka buhanamye.
3. Kugabanya Guhangana: Binyuze mu gutanga uburyo bwo kuzenguruka hagati y’umugozi w’inzira uhagaze n’umunyururu w’inzira ugenda, umugozi ugabanya guhindagurika kw’imitsi, ukagabanya ikoreshwa ry’ingufu n’ubushyuhe.
4. Gufata Ihungabana: Uruvange rw'ubuso bukomeye n'imbere hakomeye bituma icyuma gifata imitwaro y'ingaruka ihura nayo mu gihe cyo kugenda mu butaka butaringaniye no mu gihe cyo gucukura.

4.2 Ibiranga Imikorere

• Ubushobozi bwo gutwara: Yakozwe kugira ngo ishyigikire imitwaro ihindagurika n'ihindagurika iterwa n'imashini zicukura toni 20-35 zipima uburemere bw'imikorere yazo.
• Igihe cyo kwambara: Igihe cyongerewe cyo gukora binyuze mu gukwirakwiza neza ubukana no gufunga neza
• Uburyo bworoshye bwo gukora: Gukora neza bituma habaho guhindagura guke no gukora ituje
• Igihe cyo kubungabunga: Ibisabwa mu kubungabunga bigabanuka binyuze mu bwubatsi burambye no gufunga neza
• Guhinduranya: Bifite icyizere cy'uko bihuye 100% n'ibice bya KATO by'umwimerere

5. Igenzura ry'Ubuziranenge bw'Inganda n'Icyemezo cya CQC

5.1 Sisitemu yo gucunga ubuziranenge

Nk’uruganda rw’inzobere mu gukora ibice bya chassis bikurikiranwa, ibikoresho byacu bikora hakurikijwe sisitemu yo gucunga ubuziranenge yuzuye icyemezo cya ISO 9001: 2015 kandi cyemejwe na CQC (China Quality Certification). Iki cyemezo gihamya ko buri gice cy’imizingo y’inzira cyujuje cyangwa kirenze amahame y’ubuziranenge asabwa mu bikorwa by’ingenzi byo gucukura.

Ikimenyetso cya CQC (China Quality Certification) kigaragaza ko cyujuje ibisabwa n’amategeko y’igihugu cy’Ubushinwa n’ibisabwa ku rwego mpuzamahanga by’ubuziranenge, giha icyizere abakiriya bo ku isi ko ibice byakozwe ku rwego ruhamye kandi rushobora kwemezwa.

5.2 Igenzura ry'Imikorere y'Umusaruro

Icyiciro cya 1: Kugenzura ibikoresho fatizo

• Isesengura rya spectrographic ry'imiterere y'aloyi (igenzura rya 50Mn/40Mn2)
• Gupima ibyuma bipima inenge z'imbere mu mubiri hakoreshejwe ikoranabuhanga (ultrasound)
• Igenzura ry'imiterere y'ibikoresho (gukora, gukuraho, kurekura)
• Icyemezo cy'uko ibikoresho bikurikiranwa

Icyiciro cya 2: Gutunganya neza

• Ibipimo byo gucura bigenzurwa n'ubushyuhe
• Gutunganya umuvuduko w'ibinyampeke binyuze mu guhindura imiterere y'ibinyampeke mu buryo bugenzurwa
• Imirimo igoye yo gutunganya ingano igera kuri 100%
• Igenzura ry'amaso ku birebana n'inenge zakozwe mu buryo bw'ubukorano

Icyiciro cya 3: Gukoresha ubushyuhe

• Gupima ubushyuhe neza mu gihe cyo gukonjesha induction
• Gupima ubukana bw'ibipimo ahantu henshi (igenzura rya HRC)
• Igenzura ry'uburebure bw'ikirego binyuze mu gupima ubukana bwacyo mu buryo buciriritse
• Isesengura ry'ibyuma kugira ngo harebwe imiterere y'ibinyampeke

Icyiciro cya 4: Kurangiza imashini

• Imikorere ya CNC lathe hamwe no kugenzura CMM (Coordinate Measuring Machine)
• Gusya neza kugeza ku rugero rwa H7
• Gutunganya imiterere y'urukiramende kugira ngo uruhererekane rurusheho gukora neza
• Gutunganya neza imiterere y'ubuso (Ra 1.6-3.2)

Icyiciro cya 5: Guteranya Ikimenyetso n'Iteraniro

• Ibisabwa kugira ngo icyumba gikoreshwe gisukure kugira ngo hashyirweho ibyuma bitanga umusatsi
• Gushyiraho agapapuro k'uburinzi gakozwe neza hamwe n'amavuta yapimwe
• Igenzura ry'imbaraga zizenguruka
• Isuzuma ry'aho ibifunga biva

Icyiciro cya 6: Igenzura rya nyuma

• Igenzura ry'ibipimo ugereranije n'ibipimo bya KATO OEM
• Igenzura ry'uduce twa magnetike (MPI) mu bice by'ingenzi
• Igenzura ry'amaso ku birebana n'inenge zo hejuru
• Uburyo bwo kurinda ingese (primer/finish coat)
• Gupakira ibintu birinda ubwikorezi

5.3 Isuzuma ritangiza (NDT)

Ibice by'ingenzi bikorerwa muri gahunda zikomeye za NDT:

• Igenzura ry'uduce twa Magnetic: Isuzuma inzitizi zo hejuru no hafi y'ubuso mu bikoresho bya ferromagneti
• Isuzuma rya Ultrasonic: Rigenzura niba imbere hari ubuziranenge kandi nta busembwa buri munsi y'ubutaka
• Igenzura ry'Inda rinyura mu Mabara: ryemeza ko ubuso bw'ahantu hatari ingenzi buhagaze neza

6. Ibitekerezo ku bijyanye n'ubuhanga mu by'ikoranabuhanga

6.1 Porogaramu ya KATO HD700 (Nimero y'Igice 54750800110)

Imiterere ya 54750800110 yakozwe by'umwihariko kuri moderi ya HD700:

• Gutunganya urwego rw'uburemere: Byagenewe uburemere bwa toni 20-25
• Imiterere y'inshingano zisanzwe: Irahuje n'ibikorwa rusange by'ubwubatsi
• Jeometri ya Flange: Yakozwe neza hakurikijwe ibipimo by'uruhererekane rw'inzira rwa HD700
• Ibisobanuro by'ubwikorezi: Ibyuma bisanzwe biremereye byo guterura

6.2 Porogaramu ya KATO HD770 (Nimero z'ibice 54750800110 / 70750800110)

Porogaramu za HD770 zikoresha imiterere y'ibice byombi:

• 54750800110: Imiterere isanzwe ya HD770 y'ibanze
• 70750800110: Imiterere myiza ya HD770 ikora mu bihe bigoye cyane
• Kongera ubushobozi bwo gutwara imizigo: 15-20% by'ubushobozi bwo gutwara imizigo ugereranyije n'imiterere isanzwe
• Kongera Ingufu: Imiterere y'ingufu zikomeye kugira ngo zirambe igihe kirekire

6.3 Porogaramu ya KATO HD820 (Nimero z'Ibice 70750800110 / 73750800101)

HD820 niyo moderi nini cyane muri uru rukurikirane, isaba ibice byayo byanonosowe:

• 70750800110: Ihuye n'imiterere imwe n'imwe ya HD820
• 73750800101: Yakozwe by'umwihariko kugira ngo ikoreshwe mu buryo bukomeye bwa HD820
• Flange Ikomeye: Ibikoresho by'inyongera aho byangirika cyane
• Pake yo Gutera Ingufu: Ingufu zikomeye zo gutwara imizigo kugira ngo zikoreshwe mu buryo buhoraho kandi ziremereye
• Imiterere y'ipfundikizo rikaze: Sisitemu zo gupfundikirizwamo ebyiri kugira ngo habeho kurwanya ubwandu bwinshi

6.4 Ibisabwa mu gushyiraho

Kugira ngo imikorere myiza n'igihe kirekire cyo gukora, izi mashini zigomba gushyirwaho hakurikijwe amabwiriza akurikira:

1. Ibisobanuro bya Bolt Torque: Kurikiza amabwiriza ya KATO HD Series ku bijyanye no gushyiraho torque ya bolt (ubusanzwe 450-550 N·m bitewe n'urwego rwa bolt)
2. Gutegura insinga: Shyira agasanduku k'insinga gafite imbaraga ziciriritse kugira ngo wirinde kurekura igihe umuntu anyeganyega
3. Umuvuduko w'inzira: Genzura umuvuduko ukwiye w'inzira nyuma yo kuyishyiraho kugira ngo wirinde kwangirika kw'imizingo itaragera
4. Igihe cyo Kuruhuka: Gukurikirana ubushyuhe cyangwa urusaku rudasanzwe mu gihe cy'itangira ry'igikorwa
5. Kugenzura uburyo amavuta akoreshwa: Emeza ko amavuta akoreshwa neza mbere yo kuyakoresha

7. Ibyiza by'Uruhererekane rw'Ibicuruzwa n'Isoko

7.1 Ibyiza by'Umwuga w'Uruganda

Nk'uruganda rw'inzobere rukora ibice bya chassis bikurikiranwa n'inganda zikora, dutanga inyungu zidasanzwe ku bahanga mu gutanga amasoko ku isi:

• Igenzura ry'Ubuziranenge: Gukurikirana byimazeyo ibikorwa by'inganda kuva ku bikoresho fatizo kugeza ku bicuruzwa byarangiye
• Ibiciro bihiganwa: Gukuraho igiciro cy'abahuza binyuze mu gushaka ibicuruzwa mu ruganda mu buryo butaziguye
• Itangwa ry’ibicuruzwa rihoraho: Igenamigambi ry’umusaruro rigenzurwa rituma habaho kuboneka neza
• Inkunga ya Tekiniki: Kubona ubufasha mu buryo butaziguye ku bikoresho by'ubuhanga mu gusaba ubufasha
• Ubwubatsi bw'ibishushanyo mbonera: Ubushobozi bwo guhindura imiterere y'ibishushanyo mbonera hakurikijwe ibisabwa byihariye byo gukoresha

7.2 Porogaramu yo kugenzura imiterere y'amakuru anyuranye

Kugira ngo hamenyekane neza uburyo bwo guhitamo ibice, turasaba ko habaho uburyo bukurikira bwo kugenzura:

7.3 Ibikoresho n'ibipakira

• Gupakira mu mahanga: Amapaki cyangwa amakarito y'ibiti byafumbiwe umuti nk'uko byavuzwe
• Uburinzi bwa ruswa: Ipaki ya VCI (Vapor Corrosion Inhibitor) yo gutwara abantu benshi
• Inyandiko: Inyandiko zuzuye z'ubucuruzi zirimo icyemezo cy'aho ibicuruzwa bikomoka, urutonde rw'ibipakiye, n'inyemezabuguzi z'ubucuruzi
• Igihe cyo Kuyobora: Ingendo zisanzwe zo gukora (ubusanzwe iminsi 15-30) hamwe n'amahitamo yihuse aboneka
• Ingano ntoya yo gutumiza: Amahitamo ya MOQ yoroshye ku bacuruza n'abakoresha indege

7.4 Serivisi zo guhindura ibintu

Ku byerekeye amabwiriza y'ubwinshi n'ubufatanye mu by'ingamba, dutanga:

• Ibirango byihariye: Gupakira byihariye no gushyira ikimenyetso ku bice
• Ibikoresho Bishyizwe mu Mapantalo: Ibikoresho byuzuye byo munsi y'imodoka birimo imigozi, idlers, sprockets, n'iminyururu y'inzira
• Ibisobanuro byahinduwe: Ubwubatsi bwihariye ku bisabwa mu ikoreshwa ryihariye
• Gucunga ububiko: Gahunda zo kubika ibicuruzwa ku makonti akomeye
• Ubufatanye bwa OEM/ODM: Amasezerano y'igihe kirekire yo gutanga ibikoresho ku bakora ibikoresho

8. Umwanzuro

Itsinda rya KATO 54750800110 / 70750800110 / 73750800101 HD700 HD770 HD820 Track Lower Roller / Track Support Roller Assembly rigaragaza iherezo ry'ubuhanga buhanitse mu byuma, gukora neza, no kugenzura ubuziranenge mu buryo buhamye. Ibi bice byagenewe by'umwihariko imashini zicukura za KATO za HD Series zikora mu bwubatsi bukomeye, ubucukuzi bw'amabuye y'agaciro, n'ibikorwa remezo, bitanga ubwizerwe, kuramba, n'imikorere nk'uko ba nyir'ibikoresho bakenera.

Ibi bikoresho byakozwe hakurikijwe amahame y’ubuziranenge ya OEM kandi byemejwe na CQC, bitanga uburyo buhendutse bwo gusimbura ibice bya KATO nyabyo bitabangamiye uburyo bishyirwamo, kuramba, cyangwa imiterere y’imikorere. Ubuhanga buhamye butuma imizigo ikwirakwizwa neza, ikora neza, kandi igakomeza igihe kirekire mu bihe bigoye cyane.

Nk'uruganda rw'inzobere mu gukora ibice bya chassis bikurikiranwa n'inganda zikora, twiyemeje gushyigikira intego zawe zo kwizerwa kw'ibikoresho ukoresheje ibice byiza, ibiciro bihangana, n'ubufasha bwa tekiniki butanga ibisubizo. Kugira ngo ubone ibishushanyo birambuye bya tekiniki, amakuru arambuye ku biciro, cyangwa kugira ngo uganire ku byo ukeneye mu modoka yawe yo munsi y'imodoka, hamagara itsinda ryacu rishinzwe kugurisha ibikoresho by'ubuhanga.

Imbonerahamwe y'Incamake y'Amakuru ya Tekiniki