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HITACHI 4473720 4648390 9127065 9134268 LV64D00001F1 ZX850 ZX870 ZAX870 ZX890 ZX900 SK850 Iteraniro ry'Umuyoboro Muto / Itsinda ry'ibikoresho byo gucukura icyuma gikurura imizigo / CQC TRACK

Ibisobanuro bigufi:

UMURENGE WA HITACHI INTEKO 
Icyitegererezo ZX870/ZX890/ZX900
Nimero y'igice 4473720 4648390 9127065 9134268 LV64D00001F1
Tekiniki Gucura
Ubukomere bw'ubuso HRC50-58Ubujyakuzimu 10-12mm
Amabara Umukara/Ikijuju
Igihe cya garanti Amasaha 2000 y'akazi
Icyemezo IS09001
Uburemere 141.5KG
Igiciro cya FOB Imbuga ya FOB Xiamen $ 25-100 ku gipande
Igihe cyo gutanga Mu minsi 20 nyuma y'uko amasezerano ashyizweho
Igihe cyo Kwishyura T/T, L/C, WESTERN UNION
OEM/ODM Yemerwa
Ubwoko ibice by'imashini icukura munsi y'imodoka igendanwa
Ubwoko bwo kwimuka Icukura ry'amafi yo mu bwoko bwa Crawler
Serivisi nyuma yo kugurisha itangwa Ubufasha mu bya tekiniki bya videwo, Ubufasha kuri interineti


Ibisobanuro birambuye ku gicuruzwa

Ibirango by'ibicuruzwa

HITACHI ZX850/ZX900 Series Track Lower Roller Assembly—Isesengura ry’Ubwubatsi bw’Imashini Icukura Chassis Ikomeye ryakozwe na Heli CQCTRACK

Indangamuntu y'inyandiko: TWP-CQCT-HITACHI-ROLLER-12A
Urwego rutanga serivisi: Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Ibyitegererezo by'ingenzi: HITACHI ZX850, ZX870, ZAX870, ZX890, ZX900; KOBELCO SK850 Imashini zicukura imizigo ikomeye
Ibice bigize:4473720, 4648390, 9127065, 9134268, LV64D00001F1
Icyiciro cy'uburemere bw'imashini: toni 80 - 95 (biterwa n'imiterere n'ikoreshwa)
Itariki yo gusohora: Werurwe 2026
Icyiciro: Ibisobanuro by'Ubwubatsi bwa Tekiniki / Ubuyobozi bwo Gushakisha Ibice bya Chassis by'Umucukuzi Ukomeye


1. Incamake y'Ubuyobozi: Heli CQCTRACK nk'uruganda rw'inzobere mu gukora ibikoresho bikomeye bya HITACHI ZX-Series Undercarriage Components

Mu rwego rwo gucukura toni 80–95, icyuma giteranya imigozi yo hasi mu nzira—cyandi kitwa icyuma giteranya imigozi cyangwa icyuma cyo hasi—kigaragaza ikintu cy'ingenzi gitwara imizigo mu buryo bw'ingufu zo munsi y'inzira. Iki gice gikora umurimo w'ingenzi wo gushyigikira uburemere bw'imashini yose, gikwirakwiza igitutu cy'ingufu zo hasi ku buryo bungana mu mugozi w'inzira, kiyobora umugozi w'inzira neza ku gice cy'ingufu zo munsi y'inzira, kigabanya ubwumvikane hagati y'imigozi n'imiterere y'icyuma giteranya imigozi, kandi kigabanya umuyaga uturutse ku butaka butaringaniye kugira ngo cyongere ubushobozi bwo kugumana imashini no gutuma ikora neza. Ku mbuga za HITACHI ZX850, ZX870, ZAX870, ZX890, na ZX900—imashini zikora imigozi ikomeye zikoreshwa cyane mu bucukuzi bw'amabuye y'agaciro, ubucukuzi bw'amabuye y'agaciro, ibikorwa remezo biremereye, no mu bikorwa binini byo kwimura ubutaka—icyuma giteranya imigozi yo hasi ni igice cy'ingenzi kigena uburyo imashini igumana imashini, uburyo igendana n'imigozi yo munsi y'inzira, n'igihe cyose imashini imara.

Heli Machinery (CQCTRACK) yigaragaje nk'uruganda rukora ibikoresho bikomeye byo gucukura chassis, rukora ibikoresho bya HITACHI ZX-series na porogaramu zijyanye nayo. Iyi nyandiko yera y'ikoranabuhanga itanga uburyo bwo gusesengura HITACHI 4473720, 4648390, 9127065, 9134268, na LV64D00001F1 Track Lower Roller Assemblies, by'umwihariko ikoreshwa mu gucukura ZX850, ZX870, ZX890, ZX900 n'ibindi bitandukanye.

Binyuze mu guhuza ubuhanga bukomeye bw'ibikoresho (gukoresha ibyuma byo mu rwego rwo hejuru nka 50Mn, 40MnB, na 42CrMo zingana), ikoranabuhanga ryo gucura rigezweho rikozwe mu buryo bushyushye hamwe n'umuvuduko mwiza w'ibinyampeke, uburyo bwo kuvura ubushyuhe bugezweho bugera ku miterere myiza y'ubukana (ubuso bwa 55-60 HRC bufite igice gikomeye, uburebure bwa 8-12mm), imiterere yo gufunga ibyiciro byinshi yemejwe ko yanduye cyane, hamwe n'uburyo bwo gukora bwemewe na ISO 9001:2015, Heli CQCTRACK itanga ibyuma bito bipima imikorere bingana n'ibipimo byihariye birengeje ibipimo by'ibikoresho by'umwimerere.

Ku bahanga mu by’amasoko, abahanga mu by’ubuziranenge bw’amato, n’abashinzwe gucunga ibikoresho bashaka kunoza ikiguzi cy’umutungo wabo ku mato yabo ya HITACHI ZX-series na KOBELCO SK850 akoreshwa mu bucukuzi bukomeye n’ubwubatsi, iyi nyandiko ni yo ikoreshwa mu buryo bw’ikoranabuhanga n’ubuyobozi bw’amasoko.

ZX870 Track Bottom Roller Gp.


2. Kumenya ibicuruzwa n'uburyo bigaragazwa n'ibisobanuro bitandukanye

Kugira ngo hamenyekane ko gutanga amasoko ari ukuri kandi ko bihuzwa neza muri sisitemu zisanzwe zo gutwara abantu munsi y’imodoka, imbonerahamwe ikurikira igaragaza ibice byose bikubiye muri iyi ngingo.

Imbonerahamwe ya 1: Uburyo bwuzuye bwo guhinduranya nomero z'ibice n'uburyo imashini ikoreshwa

Nimero y'Igice cya OEM Heli CQCTRACK Ingano Porogaramu y'ibanze y'imashini Ishyirwa mu byiciro ry'ibice by'ubuhanga
4473720 Gusimbuza OEM mu buryo butaziguye HITACHI ZX870, ZX870LC-3, ZAX870; KOBELCO SK850 Uburyo bwo gucukura imigozi yo hasi mu muhanda – Uburyo bwo gucukura imigozi ikomeye
4648390 Gusimbuza OEM mu buryo butaziguye HITACHI ZX850, ZX870 Series Uburyo bwo gucukura imigozi yo hasi mu muhanda – Uburyo bwo gucukura imigozi ikomeye
9127065 Gusimbuza OEM mu buryo butaziguye HITACHI ZX850, ZX890 Uburyo bwo gucukura imigozi yo hasi mu muhanda – Uburyo bwo gucukura imigozi ikomeye
9134268 Gusimbuza OEM mu buryo butaziguye HITACHI ZX890, ZX900 Uburyo bwo gucukura imigozi yo hasi mu muhanda – Uburyo bwo gucukura imigozi ikomeye
LV64D00001F1 Gusimbuza OEM mu buryo butaziguye HITACHI ZX870, ZX890, ZX900 series Uburyo bwo gucukura imigozi yo hasi mu muhanda – Uburyo bwo gucukura imigozi ikomeye

Ibyiciro byabyo: Guteranya umugozi wo hasi w'inzira / Umugozi wo hasi w'inzira / Umugozi wo munsi y'inzira
Imashini zikoreshwa mu gucukura: HITACHI ZX850, ZX870, ZAX870, ZX890, ZX900; KOBELCO SK850 Imashini zicukura imizigo ikomeye
Ingano y'uburemere bw'imikorere: 80.000 kg – 95.000 kg (biterwa n'imiterere n'umwaka byakoreweho)
Imirimo y'ibanze:

  • Shyigikira uburemere bw'imashini kandi ukwirakwize imizigo ku buryo bungana mu muyoboro w'inzira
  • Kuyobora umuyoboro w'inzira neza ku gice cyo munsi y'igare
  • Kugabanya ubukana hagati y'inzira n'imiterere y'inyuma y'imodoka
  • Kura impanuka ziva ku butaka butaringaniye, bikongera umutekano n'ihumure ry'umukoresha
    Imiterere y'urukiramende: Imiterere y'urukiramende rufite ibyuma bibiri kugira ngo imiyoboro myiza ikomeze kubikwa no kuyobora impande mu gihe hari imitwaro myinshi ikoreshwa mu bucukuzi bw'amabuye y'agaciro.
    Inkomoko y'Inganda: Heli Machinery Manufacturing Co., Ltd. (Ikirango: CQCTRACK) – ISO 9001:2015 Icyemezo cy'Ikigo
    Intego y'Ubwubatsi: Ibice bisimburana by'ubucukuzi bukomeye byakozwe kugira ngo bihindurwe mu buryo bwa 1: 1 nta guhinduranya

2.1 Guhuza sisitemu mu gice cy'inyuma y'imodoka

Itsinda ry'imodoka rikora nk'igice cyihariye, ariko rigizwe n'ikintu cy'ingenzi gitwara imizigo mu buryo buhuriweho:

  • Imiterere y'igare ryo munsi y'imodoka: Igare ryo hasi rishyirwa ku gitereko cy'igare (igitereko cy'igare) binyuze mu dukingirizo two gushyiramo umugozi, dushyirwa hasi y'igare ryo munsi y'imodoka kugira ngo dushyigikire uburemere bw'imashini kandi tuyobore umuyoboro w'igare.
  • Imiterere y'imikorere: Izi mashini zitwara igice kinini cy'uburemere bw'imashini icukura, zigakwirakwiza igitutu gitwara ubutaka kandi zigatuma imashini ihora ihagaze neza mu gihe cyo gucukura, guterura no gukora ingendo.
  • Imiterere y'urukiramende: Imiterere y'urukiramende rubiri itanga uburyo bwo kubika imiyoboro ku mpande zombi kugira ngo iyobore neza munsi y'imiterere y'urukiramende rwinshi ruranga ikoreshwa mu bucukuzi bw'amabuye y'agaciro.
  • Imiterere y'aho icyuma gishyirwa: Itsinda rifite uburyo bwo gushyiramo ibintu bukozwe neza (impera z'umugozi zifite imyobo y'amaboliti cyangwa udukingirizo two gushyiramo) bufata umugozi ku gitereko cy'inzira.

3. Gusenya Ubwubatsi bw'Ubwubatsi: Imiterere ya Heli CQCTRACK HITACHI ZX850/ZX900 Heavy-Duty Lower Roller Assemblies

Uburambe bw'imikorere y'itsinda ry'imashini zikora mu bucukuzi bukomeye buterwa n'imikoranire y'uburyo butanu bw'ingenzi bw'ubuhanga: imiterere y'igishishwa cy'imashini zikora, icyuma cyo mu mfuruka, sisitemu yo gutwara ibintu, imiterere yo gufunga, n'uburyo bwo gushyiramo amavuta.Heli CQCTRACKbahanga buri kimwe muri ibi bice by’ingenzi mu buryo bunoze bujyanye n’ikoreshwa ry’ubucukuzi bw’ubwoko bwa toni 80–95 mu gihe cy’imikorere igoye.

3.1 Imiterere y'Igikoresho cy'Umugozi: Ibyuma by'Icukurwa ry'Ibintu Bikomeye Bikoreshwa mu Gucukura Ibicukurwa

Igikonoshwa cy'umuzingo kigize igice cy'ingenzi cy'inyubako y'itsinda, cyohereza uburemere bwose bw'imashini ku mugozi w'inzira mu gihe kirwanya kwangirika gukabije guturutse ku gukora ku butaka no ku gufungana kw'umugozi.

3.1.1 Guhitamo ibikoresho n'ubuhanga mu by'ubuvanganzo

Heli CQCTRACK ikoresha uburyo bwo guhitamo ibikoresho by’ingenzi hashingiwe ku bisabwa gukoreshwa, ikoresha ibyuma by’ubutare byo mu rwego rwo hejuru byagaragaye ko bikoreshwa mu gutwara abantu munsi y’imodoka zikomeye:

  • Igipimo cy'ibanze cy'ibikoresho: 50Mn cyangwa 40MnB Manganese-Boron Alloy Steel—yatoranijwe kubera ubushobozi bwo gukomera no gukomera cyane mu bucukuzi bw'amabuye y'agaciro no mu bwubatsi bukomeye. Ibi bikoresho bigira ubushobozi bwo kudashira no gutwara imizigo binyuze mu gutunganya neza no gukoresha uburyo bwihariye bwo gutunganya ubushyuhe.
  • Uburyo bwo hejuru: Icyuma cya alloy kingana na 42CrMo (UTS: 950 MPa) gikoreshwa gisaba imbaraga nyinshi no kwihangana mu munaniro.
  • Ibisobanuro birambuye: SAE 1055 cyangwa 4140 icyuma gipima karuboni nyinshi, gifite chromium nyinshi, gipima karuboni nyinshi kugira ngo kirusheho kwangirika.
  • Umumaro wa Manganese: Yongera ubushobozi bwo gukomera no gukomera; ituma ubukana bugera mu gihe cyo kuzimya aho gukora urwego rwo hasi rworoshye kandi rudakomera.
  • Boron Micro-Alloying: Nubwo haba mu buryo buke (ibice kuri miliyoni), boron ikora nk'ingufu zo gukomera, yongera cyane ubushobozi bw'icyuma bwo kugera ku nyubako ikomeye kandi idasanzwe iyo izimye idateye ububobere.

Imbonerahamwe ya 2: Igereranya ry'ibipimo by'ibikoresho ku mikoreshereze y'udupira duto duto tw'umuvuduko ukabije

Icyiciro cy'ibikoresho Ibiranga by'ingenzi Uburyo busanzwe bwo gukoresha
Miliyoni 50 Irwanya kwangirika neza; ikomera neza; ihendutse Porogaramu zisanzwe za ZX850/ZX900
40MnB Ifite boroni nyinshi kugira ngo ikomere cyane; ikomera neza mu mikorere yayo. Gukoresha ubucukuzi bukomeye mu gucukura amabuye y'agaciro
42CrMo Aloyi ya Chromium-molybdenum; ifite imbaraga nyinshi hagati y'uburemere n'uburemere; irinda umunaniro Porogaramu zo gucukura zigezweho/zimara igihe kirekire
SAE 4140/1055 Aloyi ifite karuboni nyinshi kandi ifite chromium nyinshi; ubushobozi bwo gukomeresha Porogaramu zikomeye zo gucukura amabuye y'agaciro

3.1.2 Gutunganya Ubushyuhe: Uburyo bwo Gutunganya Ubuhanga Buhanitse

Uburyo bwo gukora bugena by'umwihariko imiterere y'imbere y'ingano, bityo, imiterere y'imikorere y'icyuma gikozwe mu ruganda.

Ubwubatsi bushyushye bwo gucura/gucura (Heli CQCTRACK Standard):

  • Uburyo: Gutunganya ubushyuhe bushyushye (hafi 700-900°C) bitanga imiterere yihariye y’uburyo bwo gukwirakwiza fibre imbere mu bikoresho, bigatanga uburyo bwiza bwo guhuza ibinyampeke.
  • Ubwubatsi bw'Imiterere y'Ibinyampeke: Uburyo bwo gucukura buhuza urujya n'uruza rw'ibinyampeke kugira ngo rukurikire imiterere y'urukiramende, bigatuma habaho imiterere y'ibinyampeke irangwa no kudacika intege cyane kandi ikagira imbaraga nyinshi. Uku kunyura kw'ibinyampeke neza ni ingenzi cyane mu kwihanganira umutwaro uhoraho mu bikorwa bikomeye byo gucukura.
  • Ubusugire bw'imbere: Bikuraho imyanda y'imbere, imyenge, n'ibintu bito bikunze kugaragara mu byuma bicukurwamo; bitanga imiterere ikomeye kandi ihoraho idafite imyenge cyangwa igabanuka.
  • Akamaro k'imikorere: Ingufu zikomeye zo gukubita no kwihanganira umunaniro mu bicukurwa cyane kandi biremereye; ubushobozi bwo gukurura ibintu ku rugero rwo hejuru hamwe n'ingaruka nziza zo kurwanya imiturire. Imashini zicukura zikundwa cyane mu bikorwa bikomeye nko gucukura cyangwa gucukura ibintu bikomeye.

Kubaka ibyuma (Uburyo bwo gukoresha inganda):

  • Uburyo: Ibyuma byashongeshejwe byasutswe mu ibumba maze bikarekwa bikomera.
  • Imbogamizi ku miterere: Imiterere y'ibice by'urukiramende, ishobora kugira imyenge, ishobora kuba ifite imyenge mito kandi idafite aho ihuriye n'ingano; hari udukosa duto nko gupfundika cyangwa gufungana kw'ibice.
  • Inzitizi ku mikorere: Ifite imbaraga nke zo gukurura; ishobora kwangirika cyane iyo ikoze mu buryo bukabije.
  • Uburyo bwo gukoresha: Gucukura ni byiza cyane ku mashini zoroshye aho bisaba uburinganire hagati y'igiciro n'imikorere, ariko ntibisabwa gukoreshwa mu gucukura toni 80-95.

Imbonerahamwe ya 3: Igereranya ry'ibishushanyo mbonera n'iry'inyuguti zo hasi za Cast Roller

Ikiranga Umuzingo w'icyuma ukozwe mu byuma (Heli CQCTRACK) Igikoresho cyo gushushanya
Uburyo bwo gukora Gushyushya no guhuza urujya n'uruza rw'ibinyampeke Ibyuma byashongeshejwe bisutswe mu ibumba
Imiterere y'imbere Urujya n'uruza rw'ibinyampeke rwinshi, rwatunganyijwe kandi rugororotse Uduce duto, dushobora kugira imyenge, dushobora kuba dufite utuntu duto
Icyerekezo cy'ibinyampeke Ikurikiza imiterere y'urukiramende kugira ngo igire imbaraga nyinshi Icyerekezo gitunguranye
Ingufu no Kuramba Ingaruka nziza cyane no kurwanya umunaniro Imbaraga nke zo gukurura; ibyago byo kwangirika mu gihe ufite stress nyinshi
Gukwiranye n'ikoreshwa ry'iyi porogaramu Ahantu hacukurwa amabuye y'agaciro hafite imitwaro myinshi kandi hagira ingaruka nyinshi Porogaramu zoroheje cyangwa zidakoresha ingaruka nke
Agaciro k'ubuzima Igihe kirekire cyo gukora; TCO iri hasi Igihe cyo gukora ni gito; ikiguzi cy'igihe kirekire kiri hejuru

3.1.3 Ubwubatsi bwa Jewometiri ifite imiterere ibiri

Udupira tw’imigozi dutanga ubuyobozi bw’ingenzi ku ruhande rw’umuyoboro w’inzira, bikarinda ko inzira yangirika mu gihe cyo guhindukira no kubungabunga uburyo imigozi ihagaze neza mu gihe hari imiterere myinshi y’uruhande ikoreshwa mu bucukuzi bw’amabuye y’agaciro.

  • Imiterere y'ibice bibiri: Itanga uburyo bwo kubika imiyoboro ku mpande zombi kugira ngo iyobore neza.
  • Uburyo bwo gukora neza: Imiterere y'imirongo ikozwe mu buryo bujyanye n'ubushobozi bwo kuyikoresha (± 0.1mm) kugira ngo ihuzwe neza n'imirongo ihuza imiyoboro, bityo imiyoboro ifatanye neza kandi igabanye kwangirika.
  • Ubuso bw'Izingo zikonje: Impande z'izingo zifata uburyo bwo gukonjesha bungana n'ubw'ubuso bugenda kugira ngo budasaza bitewe n'aho zihurira n'aho zikorera mu gihe hari ibintu byinshi bikoreshwa mu bucukuzi bw'amabuye y'agaciro.

3.2 Ubuhanga mu by'ibyuma n'ubuhanga bwo hejuru y'umuyoboro

Umugozi uhoraho wohereza imizigo yose y'icyuma gicukura kuva ku gikoresho cy'umuzingo ujya ku dukingirizo two gushyiraho inkingi z'umuzingo.

  • Guhitamo Ibikoresho: Umugozi ukozwe mu cyuma gifite imbaraga nyinshi za 40Cr, 42CrMo, cyangwa 20CrMnTi, cyatoranijwe kubera igipimo cyacyo cyihariye cy’imbaraga hagati y’uburemere n’ubudahangarwa. Ibi bikoresho bitanga imbaraga zikenewe zo guhangana n’ibihe byo kunama bishyirwaho n’imiterere y’umugozi ukozwe mu bwoko bwa toni 80–95.
  • Uburyo bwo Gutunganya Ubushyuhe: Umugozi ukorerwa ubushyuhe bwo kuzimya no gushyushya (Q+T) kugira ngo ugere ku gukomera no gukomera ku rugero rwiza.
  • Ubuhanga mu by'ubuso: Nyuma yo guhindura CNC, umugozi urashishwa neza kugeza ku buso bumeze nk'indorerwamo (Ra ≤ 0.4 μm) ahantu hose hahurira ibyuma n'ibifunga. Ahantu hakomeye ho gufunga hakongerwa imbaraga kugira ngo hakorwe ubukana bwa HRC 55-60, uburebure bw'urwego rukomeye bugera kuri mm 5-8.
  • Gutunganya umurambararo: Injeniyeri za Heli CQCTRACK zifite uburebure bw'umugozi bwakozwe neza hashingiwe ku kubara imitwaro ya HITACHI ZX850/ZX900, bigamije kwemeza ko hari umutekano uhagije ku bijyanye n'imirimo yo gucukura.

3.3 Sisitemu yo Gutwara: Interineti Izenguruka Ikomeye

Sisitemu yo gutwara ibintu ituma igishishwa cy’umuzingo kizenguruka neza mu gice gihagaze munsi y’imizigo minini cyane n’imizigo imwe n’imwe iranga ibikorwa byo gucukura.

  • Guhitamo ubwoko bw'ingufu: Heli CQCTRACK ikoresha ibyuma biremereye bifite imigozi yakozwe mu buryo bwihariye kugira ngo bicunge imizigo ikabije ya radial iterwa n'uburemere bw'imashini n'imbaraga zayo. Ibikoresho binini bya radial bitoranywa mu buryo bwihariye kugira ngo bicunge imizigo minini ya radial iva ku buremere bw'imashini ndetse n'imizigo ikomeye ya axial (gukanda) ikorwa mu gihe cyo guhinduranya imashini no ku ruhande.
  • Amarushanwa yo Gukoresha Ubushyuhe: Amarushanwa yose yo gusiganwa akozwe mu byuma by'igiciro cyinshi bifite inzira zo gusiganwa zikomeye kugira ngo birwanye Brinelling (gucika intege kw'ubuso) mu gihe cy'impanuka. Ubushyuhe bunyura mu gace k'umutwaro ukomeye, butuma habaho ubusugire bw'igihe kirekire.
  • Kwemeza Ingano y'Umutwaro: Buri buryo bwo gupima ubwikorezi bwemejwe kugira ngo buhangane n'imizigo idahinduka ikorwa n'icyuma gicukura toni 80–95 mu gihe cyo gucukura, guterura, kugenda no gusimbuka mu bucukuzi bw'amabuye y'agaciro. Ibintu by'umutekano birenze amahame ngenderwaho mu nganda ku bikorwa bikomeye.
  • Gutunganya Imbere: Ibyuma bifatwa nk'ibice by'imbere bigenzurwa kugira ngo bihuze n'ubushyuhe mu gihe cy'imikorere ihoraho, ariko bigakomeza gukwirakwiza neza imizigo.

3.4 Imiterere yo Gufunga: Uburyo bwo Guhuza Ibice by'Ubucukuzi bw'Amabuye y'Agaciro n'Amadini

Amakuru y’inganda agaragaza buri gihe ko hejuru ya 90% by’igabanuka ry’ingufu zo munsi y’imodoka zitwara imizigo zituruka ku kwangirika kw’imodoka zitwara imizigo bigatera kwangirika—uburyo bwo kwangirika bwihuse cyane mu bucukuzi bw’amabuye y’agaciro. Ubuziranenge bw’ipfundo bugena ubuzima bw’itsinda ryose ry’imashini. Heli CQCTRACK isuzuma ubu buryo bwo kwangirika binyuze mu buryo bwo gufunga bufite ibyiciro byinshi bwemejwe ko bufite ubwandu bukabije.

3.4.1 Sisitemu yo Gufunga Ibyiciro Binini

Injeniyeri za Heli CQCTRACK zikoresha imiterere yihariye yo kuziba imashini mu byiciro byinshi yagenewe kumara igihe kirekire no gukora neza mu gihe icyo ari cyo cyose gikoreshwa:

  • Ubwirinzi bw'ibanze (Inzira y'urubura): Inzira y'urubura ikoresha imiterere y'urubura ikora cyane kugira ngo ikuremo uduce duto nk'ibyondo, umucanga mwinshi, n'ibisigazwa by'amabuye y'agaciro mbere yuko bigera ku gice cy'ibanze cy'urubura.
  • Ubwirinzi bwa kabiri (Ifunze mu maso ireshya / Ifunze mu maso habiri): Ifunze mu maso habiri (ifunze mu maso habiri) zigizwe n'impeta ebyiri z'icyuma zikozwe neza (imwe idahinduka, indi izunguruka) zikora ifunze mu buryo bw'ibanze, zigashyirwaho imbaraga na za O-rings za toroidal rubber zitanga ifunze mu buryo butaziguye. Izi funze zigumana umwuka ufunganye ndetse no mu gihe cy'ubushyuhe bukabije n'umwanda.
  • Ifite icyuma gifunga: Itanga ahantu hakomeye kandi hakwiye gushyirwaho imashini zifunga, bigatuma ziguma zicaye neza mu gihe zirimo gutigita no gutwarwa.
  • Iminwa y'umukungugu / Ifuru ifite amashami menshi: Uruzitiro rw'inyuma rwagenewe gukuraho imyanda ihumanya nk'umucanga, umusenyi n'ibyondo kugera ku ifuru y'ibanze.

3.4.2 Ibisobanuro by'ikimenyetso cy'amavuta areremba

  • Ibikoresho: Byakozwe mu cyuma cya alloy cya 15Cr3Mo, bikagira ubukana bwa HRC 65-72.
  • Ubuziranenge bw'ubuso bwo gufunga: Uburemere bw'umugozi ugaragara bugumana ubugari bwa 0.1μm-0.2μm kugira ngo upfundike neza.

3.4.3 Ubwubatsi bw'ibikoresho bya O-Ring

  • Ibikoresho bisanzwe: Rubber ya Nitrile (NBR) yakozwe muri butene na acrylonitrile, itanga ubushobozi bwo kurwanya amavuta neza no kurwanya ubushyuhe bwinshi.
  • Ingano y'ubushyuhe bwo gukora: Ikwiriye ikirere gitandukanye kuva kuri -30°C kugeza kuri +130°C.

3.4.4 Isuzuma ry'ubuziranenge bw'ibirango

Buri teraniro ry'umuzingo wa Heli CQCTRACK rigenzurwa neza cyane:

  • Isuzuma ry'amazi asohoka: Buri roller iteranijwe ikorerwa isuzuma ry'amazi asohoka kugira ngo igaragaze imikorere myiza yo gufunga.
  • Isuzuma ry’Umuvuduko: Isuzuma ry’umuvuduko w’ikirere rigaragaza imikorere y’agapfunyika mbere yo gusiga amavuta—ni icyemezo cy’ingenzi ku ikoreshwa ry’ubucukuzi bw’amabuye y’agaciro aho umwanda ukabije.

3.5 Ubuhanga mu gusiga amavuta

  • Ubwoko bw'amavuta yo gusiga: Yakozwe nk'ibice bifunze kandi bisizwe amavuta igihe cyose, nta mavuta asanzwe akoreshwa. Aya matsinda afunze kandi agashyirwa ku ruganda mu gihe cyose cy'akazi k'umuzingo.
  • Ubwoko bw'amavuta: Yujujwe mu ruganda arimo amavuta ya EP (Extreme Pressure) afite ubukana bwinshi.
  • Sisitemu yo Kuzenguruka Amavuta y'Imbere: Imiterere y'imbere ituma amavuta atembera neza ku buso bwose bw'amavuta, bigatuma amavuta ahora ahinduka mu gihe cyose cy'akazi.
  • Gushyira amavuta mu gikoresho (Zerk Fitting): Bitanga uburyo bwo gushyira amavuta mu gikoresho mu gihe cyo guteranya no kuyasana buri gihe kugira ngo yongere kuzuza ikigega cy'amavuta imbere.
  • Ingano y'ubushyuhe bwo gukora: -30°C kugeza +130°C, ikwiriye ikirere gitandukanye kuva ku duce two mu misozi miremire kugeza ku duce two mu butayu.

3.6 Ubwubatsi bw'Ikoranabuhanga ryo Gushyiraho Interface

Uduce two gushyiramo (impera z'umugozi) dutanga isano y'ingenzi ku gitereko cy'umuvumbuzi.

  • Abashinzwe gushyiraho: Udukoresho twakozwe cyangwa twakozwe ku mpera zose z'umugozi dutanga uburyo bwo gufatanya neza n'icyuma giteranyirizwa ku murongo w'icyuma gicukura.
  • Uburyo bwo gushyiramo imyobo: Imyobo yo gushyiraho iracukurwa neza cyane kuva hagati kugeza hagati, bityo bigatuma imizigo ikwirakwira neza.
  • Ubuso burambuye: Bugumana uburebure bwa mm 0.1 kugira ngo habeho imyanya ikwiye ku ruhande rw'umurongo kandi hirindwe ko hashyirwaho imbaraga nyinshi.
  • Uburyo bwo Kubika: Bufite imigozi yo kubibika nk'uko byagenwe n'imashini.

4. Ubuhanga mu gutunganya ibintu bikomeye

Heli CQCTRACK ikomeza guhuza ibintu mu buryo buhagaze mu ruhererekane rw'agaciro rw'inganda, ikuraho itandukaniro ryazanywe n'ibikorwa byatanzwe ku masezerano kandi ikerekana ko umusaruro uhoraho w'ubuziranenge ukwiriye gukoreshwa mu bucukuzi bwa HITACHI ZX850/ZX900.

4.1 Kwemeza ibyuma n'igenzura ryinjira

  • Isesengura rya Spektrochemical: Ibice by'icyuma byinjira bikorerwa isesengura rya spectrochemical kugira ngo harebwe neza imiterere nyayo ya shimi—bigamije kwemeza ko byujuje ibisabwa kuri karuboni, manganese, chromium, na boron bigira akamaro mu gukomera.
  • Isuzuma rya Ultrasonic: Ibikoresho fatizo bigenzurwa na Ultrasonic kugira ngo harebwe imyanda y'imbere, ibirimo, cyangwa ibidakora bishobora kwangiza imiterere y'ibicukurwa mu gihe cy'ubucukuzi.
  • Igenzura ry'imiterere y'ibinyampeke: Ingero z'icyuma zivuye mu bice by'ibumba zemeza ko ibinyampeke bihuye neza.

4.2 Uburyo bwo gukora no gutunganya neza imashini

Uburyo bwo gukora bukurikiza imikorere iteguwe neza hamwe n'ibikoresho bya CNC bigezweho mpuzamahanga n'ibyo mu gihugu hamwe n'ibikoresho byo gutunganya ubushyuhe buri hejuru/buciriritse:

4.2.1 Gutegura ibikoresho fatizo

  • Ibikoresho by'icyuma bicibwa mu bipimo nyabyo hashingiwe ku bunini bw'urukiramende n'uburemere busabwa.
  • Uburyo ibintu bikurikiranwa bugaragazwa kuva ku cyiciro cya mbere cyo gukata.

4.2.2 Gushyushya Ubucuzi

  • Ibice by'inyuma bishyushywa kugeza ku bushyuhe bushyushye bwo gucura (hafi 700-900°C).
  • Imashini zifunze munsi y’imashini zikoresha toni nyinshi zishushanya imiterere y’imashini, zigatanga imiterere yihariye y’uburyo bwo gukwirakwiza fibre imbere mu buryo bukurikira imiterere y’imashini zizunguruka.
  • Itara riracibwa, maze ahantu hakozwe hakozwe hagasuzumwa amaso.

4.2.3 Uburyo bwo gutunganya ubushyuhe

Heli CQCTRACK ikoresha uburyo bwo gutunganya ubushyuhe mu byiciro bibiri kugira ngo igere ku miterere myiza ya mekanike:

Icyiciro cya 1: Kuzimya no Gushyushya (Q+T)

  • Ugushyushya: Igice cy'umuzingo gishyushya kugeza ku bushyuhe bukabije (hafi 850-900°C) kugira ngo gihindure imiterere ya austenite.
  • Kuzimya: Gukonjesha vuba mu mavuta cyangwa polymer quenchant bihindura austenite muri martensite—imiterere mito ikomeye kandi idashira.
  • Gushyushya: Gushyushya bigenzurwa kugeza ku bushyuhe buri hagati (ubusanzwe 400-600°C) bigabanya imihangayiko y'imbere mu mubiri ariko bigakomeza gukomera kw'imbere mu mubiri.

Icyiciro cya 2: Gukomera kw'ibicuruzwa / Guhagarika ubuso inshuro ziciriritse

  • Gukomera mu buryo bwo guhitamo: Gukomera mu buryo bwo hagati mu buryo bwo gukurura ibintu bitera isanduku ikomeye kandi ihamye ku mpande zombi no ku mpande zombi.
  • Gutunganya hakoreshejwe mudasobwa: Ibipimo byose (ingufu, inshuro, umuvuduko wo kunyuramo, quench flow) bigenzurwa mu buryo bw'ikoranabuhanga kugira ngo harebwe uburebure bw'ifishi buhamye.
  • Ibisobanuro byagezweho: Ubukana bw'ubuso 55-60 HRC hamwe n'ubujyakuzimu bw'isanduku 8-12mm.

4.2.4 Imashini za CNC zikozwe neza

  • Imashini Itogosheje: Imashini ikoreshwa mu bushyuhe ishyirwa ku byuma bihindura imiterere bya CNC kugira ngo bikoreshwe mu buryo butogosheje bw'ibipimo by'ibanze.
  • Kurangiza inyuma y'umurambararo: Guhindura neza bitanga ubushobozi bwo kwihanganira uburebure bwa nyuma.
  • Gukora Flange Profile: Imiterere ya Flange ikorwa ku buryo bunoze.
  • Gutunganya Imbobo: Imbobo y'imbere ikozwe neza kugira ngo ikoreshwe mu buryo bworoshye kandi ipfundikishe.
  • Imashini yo gukata umugozi: Umugozi ukozwe muri CNC ugasigwa kugeza ku bipimo bya nyuma, ubuso bugashyirwa kuri Ra ≤ 0.4 μm mu duce dufunga.
  • Gushyiraho imashini zihuza: Imyobo n'ubuso bishyirwa mu buryo bufatika.

4.2.5 Uburyo bwo guteranya

Guteranya bikurikiza amabwiriza akomeye kugira ngo ibice bigerweho neza:

  1. Gusukura ibice: Ibice byose bigenzurwa neza kandi bigasukurwa mbere yo guteranywa.
  2. Gushyiraho Bearing: Bearing zishyirwaho zifite imiterere ikwiye yo gushyiramo ibintu mbere yo kubishyiraho.
  3. Guteranya Ifu: Ifu y'ifu y'amavuta ireremba iteranywa mu buryo bubiri; ubuso bwo gufunga busizwe amavuta; Ifu y'ifu ishyirwaho nta guhindagurika.
  4. Gushyiramo umugozi: Umugozi ushyirwamo ubuso bwo guhuza butwikiriwe n'amavuta make ya moteri.
  5. Gushyiraho igifuniko cyo ku mpera: Ibifuniko byo ku mpera bishyirwaho bifite torque ikwiye.
  6. Igenzura ry'igenzura ry'igenzura ry'ihindagurika ry'ikirere: ryemejwe kugira ngo harebwe ko imikorere ikwiye.
  7. Gusiga amavuta: Buri gikoresho gifunze neza kandi gisizwe amavuta kugira ngo kirambe igihe kirekire.
  8. Igenzura ryo Kuzenguruka: Ikirahuri cyakusanyijwe kigomba kuzunguruka neza gifite imbaraga nke ariko nta gufungana.

4.2.6 Ikizamini cyo gukora no kugenzura ubuziranenge

  • Ikizamini cyo gukoresha: Ikizamini cyo gupima umutwaro gikozwe mu buryo bwa simulation kugira ngo harebwe imikorere n'izunguruka neza.
  • Isuzuma ry’ubuziranenge bw’ibipfundikizo: Buri ruziga rwakusanyijwe rukorerwa isuzuma ry’amazi kugira ngo rwemeze ko ruziga rukora neza.
  • Kugenzura ingano: Igenzura ry’intambwe nyinshi ririmo kugenzura ingano no gupima ubukana bw’ubuso.

4.2.7 Gutunganya no gusiga hejuru

  • Guturika kw'amasasu: Ibice bikorerwaho udusasu bishyirwa ahantu hasukuye kandi bikongera uburyo irangi rifatana neza.
  • Gusiga irangi: Gukingira ingese kugira ngo birinde ubuso no kwirinda ingese.
  • Amahitamo y'amabara: Umukara usanzwe cyangwa umuhondo, ushobora guhindurwa hakurikijwe ibyo umukiriya akeneye.

4.2.8 Gupfunyika

  • Gupakira ibicuruzwa byoherezwa mu mahanga: Ibicuruzwa byose bipfunyitse neza hakoreshejwe amakarito meza yo kohereza ibicuruzwa mu mahanga, udusanduku tw’ibiti dukomejwe (gupakira ibintu bidafite fumigate mu mazi), cyangwa gupakira ibintu bikozwe mu nganda kugira ngo birindwe cyane mu gihe cyo kubitwara.

Imbonerahamwe ya 4: Ibisobanuro by'Ubukomere—HITACHI ZX850/ZX900 Iteraniro ry'Uruziga Rurerure Rukomeye

Igice Igipimo Ibisobanuro Uburyo bwo Gupima
Igikoresho cyo kuzunguruka Ubukomere bw'Ubuso (Ubuso bwo Gutembera) 55 – 60 HRC (urwego rw'ubucukuzi bw'amabuye y'agaciro) Ikizamini cyo gukomera kwa Rockwell
Igikoresho cyo kuzunguruka Ubukomere bw'ubuso (Flange Flanks) 55 – 60 HRC Ikizamini cyo gukomera kwa Rockwell
Igikoresho cyo kuzunguruka Ubukomere bw'ibanze 30 – 40 HRC Ikizamini cya Brinell cyangwa Rockwell
Igikoresho cyo kuzunguruka Uburebure bw'Urubanza Rukora neza nibura 8 - 12 mm Uburyo bwo gukomerera buciriritse
Umwobo Ubukomere bw'ubuso (Aho Uduce dufunga) HRC 55-60 Ikizamini cyo gukomera kwa Rockwell
Umwobo Ubujyakuzimu bw'urwego rukomeye mm 5-8 Uburyo bwo gukomerera buciriritse
Ikimenyetso cy'amavuta areremba Ubukomere HRC 65-72 Ikizamini cyo gukomera kwa Rockwell
Ikimenyetso cy'amavuta areremba Ubukana bw'umukandara ukoze neza (Working Bright Band) 0.1μm-0.2μm Igipimo cya porogimetero

Impamvu y'Ubwubatsi: Ubuso bwa HRC 55-60 butanga ubushobozi bwo kurwanya gushwanyagurika kw'ibice by'iminyururu n'ibisigazwa by'ubutaka mu bucukuzi bw'amabuye y'agaciro. Ubujyakuzimu bwa mm 8-12 butuma uko ubuso bushwanyagurika mu masaha ibihumbi y'akazi mu bucukuzi bw'amabuye y'agaciro, ibikoresho bishya byagaragaye bigumana ubukana bwinshi, bikarinda "gushwanyagurika" imburagihe no kongera igihe cyo kuyikoresha. Igice gikomeye (HRC 30-40) cyinjiza imitwaro y'ihungabana, kikarinda kwangirika no kwangirika kw'imiterere y'ibice by'amabuye y'agaciro mu gihe cy'impanuka zigaragara mu bucukuzi bw'amabuye y'agaciro.


5. Ubuhanga bwihariye bwo gukoresha mu gucukura HITACHI ZX850, ZX870, ZAX870, ZX890, ZX900, na KOBELCO SK850

5.1 Incamake ya Platform ya HITACHI ZX870

Imashini icukura HITACHI ZX870 ikoresha ikoranabuhanga rinini rya toni 80-85, rikoreshwa cyane mu bucukuzi bw'amabuye y'agaciro, ubucukuzi bw'amabuye y'agaciro, n'ubwubatsi bukomeye. Ibisobanuro by'ingenzi birimo:

  • Ingano y'uburemere bw'imikorere: 80.000 kg – 85.000 kg (biterwa n'imiterere, harimo n'ubwoko bwa ZX870LC-3)
  • Ubwoko bw'igare riri munsi y'imodoka: Imiterere y'ubucukuzi bukomeye
  • Ikoreshwa: Ubucukuzi bw'amabuye y'agaciro, ibikorwa remezo bikomeye, inkunga y'ubucukuzi bw'amabuye y'agaciro

5.2 Incamake ya Platform ya HITACHI ZX890 na ZX900

ZX890 na ZX900 bigaragaza urubuga rwa HITACHI rwo gucukura ibintu bikomeye rufite uburemere bwa toni 90-95 rufite imikorere myiza mu gucukura ibintu bikomeye:

  • Ingano y'uburemere bw'imikorere: 88.000 kg – 95.000 kg (biterwa n'imiterere)
  • Igishushanyo cy'imodoka iri munsi y'imodoka: Ibiranga kuramba kw'imashini zicukura amabuye y'agaciro
  • Ikoreshwa: Ubucukuzi bw'amabuye y'agaciro, ubucukuzi bukomeye bw'amabuye y'agaciro, gukata ubutaka mu buryo bunini

5.3 Uburyo KOBELCO SK850 Ihuza Ibirango Bitandukanye

Izi mashini zo hasi zihuza kandi na KOBELCO SK850 icukura ibintu bikomeye, isangiye imiterere y’imodoka zo munsi y’imodoka n’imashini zo mu bwoko bwa HITACHI ZX.

5.4 Umubare w'ibice by'ingenzi ku birebana n'ubuhanga

Imbonerahamwe ya 5: Ibiranga Ubuhanga Bijyanye n'Ikoreshwa ry'Imashini hakurikijwe Nimero y'Igice

Nimero y'Igice Porogaramu y'ibanze Itandukaniro mu by'Ubwubatsi
4473720 ZX870, ZX870LC-3, ZAX870; SK850 Imiterere y'icyuma cyakozwe na 50Mn/40MnB; ubuso bwa HRC 55-60; uburebure bwa mm 8-12; imiterere y'impande ebyiri
4648390 ZX850, ZX870 Series Imiterere ikomeye kandi igezweho; imiterere y'ibikoresho by'igiciro cyinshi; imiterere y'urukiramende ikozwe neza
9127065 ZX850, ZX890 Imiterere y'urwego rw'ubucukuzi bw'amabuye y'agaciro; ipaki y'ubwirinzi yavuguruwe; igishushanyo mbonera cy'umugozi gikomejwe
9134268 ZX890, ZX900 Imiterere ikomeye; sisitemu yo gufunga igezweho ifite ibyiciro byinshi
LV64D00001F1 ZX870, ZX890, ZX900 urukurikirane Imiterere y'imirimo ikomeye rusange; ijyanye na porogaramu nyinshi

5.5 Ibisabwa mu kugenzura imikoranire

Mbere yo gutumiza, genzura ibipimo by'imashini bikurikira kugira ngo umenye neza ko wahisemo neza roller:

  • Nimero y'uruhererekane rw'imashini (ku bijyanye n'umwaka w'icyitegererezo n'imiterere yacyo)
  • Ubwoko bw'ikinyabiziga kiri munsi y'imodoka n'aho kigenda (uburyo bwo gushushanya ibyuma bibiri)
  • Ubugari bw'inkweto n'uburyo umunyururu unyuramo
  • Nimero y'igice cyabanje (niba ihari kugira ngo igaragareho)

6. Ibimenyetso Bisanzwe by'Isesengura ry'Uburyo bwo Kwangirika no Kunanirwa

Gusobanukirwa imiterere y'inanirwa ry'ubucukuzi bw'amabuye y'agaciro ya toni 80–95 byemeza amahitamo y'ubuhanga yakozwe mu bice bya Heli CQCTRACK kandi bitanga gahunda yo kubungabunga byihutirwa.

6.1 Ibimenyetso Bisanzwe by'Ukwambara

Dukurikije inyandiko za tekiniki z’inganda, ibipimo bikurikira bigaragaza ko ihuriro ry’imizingo y’umuhanda risaba igenzura cyangwa gusimburwa:

  1. Kwangirika ku buryo butaringaniye ku buso bw'umuzingo - Bigaragaza ko umutwaro utari mwiza cyangwa ko utari mu murongo ukwiye
  2. Gukina cyane cyangwa kunyeganyega - Bigaragaza ko amapine yangiritse cyangwa ibibazo byo kunyura imbere mu gitereko
  3. Amavuta asohoka - agaragaza ko seal yangiritse kandi ko umwanda winjira
  4. Urusaku rwo gusya cyangwa gucurama - Bigaragaza ko amavuta adahagije cyangwa ko ubwiza bw'imodoka bwangiritse
  5. Urusaku rwinshi rw'inzira cyangwa kuzungagurika - Bigaragaza ko umugozi ushobora kwangirika
  6. Izunguruka ry'umuzingo ryafashwe cyangwa rikomeye - Umuzingo wafashwe uzaba wambaye ubusa ku buryo bugaragara
  7. Imyanya cyangwa ibyangiritse bigaragara - Ubuziranenge bw'imiterere bwangiritse

6.2 Isesengura ry'uburyo bw'ibanze bwo gutsindwa

Imbonerahamwe ya 6: Isesengura ry'uburyo bwo gutsindwa n'ibipimo byo kurwanya Heli CQCTRACK Engineering

Uburyo bwo gutsindwa Uburyo Ingaruka Umuti wa Heli CQCTRACK
Kunanirwa kw'ikimenyetso / Kwinjira kwanduza Uduce duto duto (umukungugu wa silica, amande yo gucukura) ifu ifunga, amavuta yanduza ubwiza Amavuta asohoka, kwangirika kw'amapine, kwiyongera k'ubudahangarwa bwo kuzunguruka, amaherezo agafatwa n'indwara Sisitemu yo gufunga amavuta areremba idashira (HRC 65-72); Isozwa ry'ubuso ripima 0.1-0.2μm; inseri z'ibice byinshi zo mu bwoko bwa labyrinth + Duo-Cone; isuzuma ry'amazi 100%
Kwangirika k'ubuso bw'imyenda Gusenyuka kw'ibihuru biva ku migozi y'umuhanda n'ibisigazwa by'ubutaka bitera umupira wo kuzunguruka Kwangirika ku buryo butangana ku buso bw'umuzingo, uburebure bugabanuka, iminyururu idakora neza Gukomera mu buryo bwimbitse (8-12mm, 55-60 HRC); guhitamo aloyi nziza (50Mn/40MnB/42CrMo); gutemba kw'ibinyampeke bishyushye
Imyenda ya Flange Guhuza impande n'imirongo y'inzira byambara imiterere y'urukiramende Ubushobozi bwo kuyobora bwagabanutse, ibyago byo guta inzira y'umuhanda byiyongera Ubuso bw'urukiramende rukomeye (55-60 HRC); kubungabunga neza imiterere y'urukiramende
Umunaniro wo gutwara Gutwara imizigo mu buryo bw'igare bituma amarushanwa yo gutwara imizigo agabanuka Gukina cyane cyangwa kunyeganyega, kuzunguruka nabi, kwiyongera kw'aho umuntu anyura, amaherezo bigatuma ubwikorezi bunanirwa. Imigozi yo mu bwoko bwa "roll bearings" ifite tapered; imiterere ikwiye mbere yo gushyiramo ibintu; sisitemu nziza yo gutembera neza kw'amavuta imbere; ibintu by'umutekano birenga amahame ngenderwaho y'inganda
Umunaniro/Kugwa kw'inyubako Imitwaro cyangwa umunaniro w'ibikoresho bitera gucikagurika Kunanirwa gukabije, kwangirika kw'inzira y'umuhanda, kwangirika kw'ibice byayo bya kabiri Guhuza ingano zakozwe mu buryo bwa "Forged grain flow"; kugenzura NDT (MPI); "strong core" (30-40 HRC); ingaruka zo kurwanya uduce duto duterwa no gukoresha ubushyuhe buhanitse.
Gufata Roller Kwanduzwa cyane imbere cyangwa kwiyima amavuta Kwangirika gukabije kw'igitambaro cy'umugozi n'umurongo w'inzira; iterambere ry'ahantu harambuye Sisitemu yo gufunga ibyiciro byinshi; amavuta afunga burundu; imikorere myiza y'amavuta imbere
Kwambara/Guhagarara ku mugozi Ukwinjira kwa micromotion hagati y'umugozi n'umuvuduko w'imbere w'ikirenge Kubura ubushobozi bwo gukora neza, kwiyongera kw'ingufu, kwangirika vuba Umurambararo w'umugozi watunganyijwe neza; ubuso buto bukozwe mu butaka (Ra ≤ 0.4 μm); uturere tw'uburinzi twakomejwe (HRC 55-60, uburebure bwa mm 5-8)

7. Uburyo bwo kubungabunga ubucukuzi bw'amabuye y'agaciro busabwa

Kugira ngo wongere igihe cyo gukora Heli CQCTRACK lower roller assemblies muri HITACHI ZX850/ZX900 mining applications, hasabwa uburyo bukurikira bwo kubungabunga:

7.1 Porogaramu y'igenzura rihoraho

  • Igihe cyo kugenzura: Suzuma ibyuma bicukura mu masaha 250 (kenshi mu gihe cyo gucukura cyane) kugira ngo urebe niba hari ibimenyetso by'uko amavuta yavuye, imiterere idasanzwe yo kwangirika, ahantu harambuye cyangwa ibyangiritse bigaragara.
  • Igenzura rya buri munsi: Igenzura rya buri munsi rigomba kuba rikubiyemo kugenzura niba nta gikoresho kizunguruka, amavuta yamenetse (yerekana ko igifuniko cyangiritse), no kwangirika kudasanzwe kw'urukiramende.
  • Gupima kwambara: Gupima buri gihe uburebure bw'urukiramende n'umurambararo w'urukiramende ukurikije aho serivisi zigarukira ni ingenzi cyane.
  • Igenzura ryo Kuzenguruka: Menya neza ko imigozi yose izunguruka neza—umugozi wafashwe uzasaza neza kandi utuma umugozi w’inzira ugenda wihuta. Umugozi uwo ari wo wose ugaragaza kuzenguruka ku buryo butizewe ugomba gusimbuzwa ako kanya.

7.2 Uburyo bwo gusuzuma indwara

  • Igenzura ry'amaso: Reba niba hari ubusaza butaringaniye ku buso bw'umuzingo, bishobora kugaragaza ko umutwaro utari mwiza cyangwa ko utari mu murongo.
  • Gupima amazi asohoka: Genzura niba hari amavuta yamenetse, bigaragaza ko agapfunyika kananiwe gufunga.
  • Igenzura ry'amatwi: Tega amatwi amajwi asya cyangwa avuza mu gihe cyo gukora, bishobora kugaragaza ko amavuta adahagije cyangwa ko icyuma cyangiritse.
  • Kugenzura Imikino: Reba niba umukino ukabije cyangwa urimo kunyeganyega, bigaragaza ko bearingers zangiritse.

7.3 Kubungabunga Ubuzima Bw'ibanze

  • Gucunga umuvuduko w'inzira: Gukomeza umuvuduko w'inzira nk'uko amabwiriza y'uruganda rwa HITACHI abiteganya. Umuvuduko utari wo ni yo mpamvu nyamukuru ituma imigozi igenda yihuta—gufunga cyane byongera kwangirika kw'imigozi n'imigozi; gufunga cyane bituma imigozi igenda yihuta ndetse n'ingaruka zayo zikangirika.
  • Ihame ry'isuku: Sukura buri gihe imyanda n'ibyondo biri munsi y'aho bifungirwa kugira ngo hirindwe kwangirika vuba. Mu gucukura amabuye y'agaciro, gukaraba hakoreshejwe umuvuduko mwinshi bigomba gukorwa buri gihe.
  • Igenzura ry'uburyo uruziga ruhagaze: Jya ugenzura buri gihe uburyo uruziga ruhagaze neza n'umuyoboro w'inzira. Niba uruziga rugaragaza ko uruziga rudasaza neza, ibi bigaragaza ko uruziga rutameze neza rusaba iperereza.
  • Gusiga amavuta neza: Gukoresha amavuta yagenwe akoresha ubushyuhe bwinshi kandi afite umuvuduko mwinshi mu bihe byagenwe. Gusiga amavuta menshi bishobora kwangiza imitako, mu gihe kuyasiga amavuta make bituma amavuta adahagije kandi agashyuha cyane.
  • Gusimbuza mu buryo busanzwe: Simbuza imigozi yashaje mu matsinda ahuye ku ruhande rumwe kugira ngo imizigo ikwirakwizwe neza kandi ikore neza mu gihe cyo munsi y'imodoka. Gusimbuza umugozi umwe washaje hagati y'indi nayo yambawe bishobora gutuma imizigo ikwirakwira mu buryo butari bumwe no gucika intege vuba kw'igice gishya.

7.4 Amabwiriza agenga isimbura ry'umupaka

Simbuza ibice bya sprocket iyo:

  • Ukwangirika kw'amenyo birenga 8-12mm ugereranije n'imiterere y'umwimerere
  • Amenyo agaragaza ko afashe cyangwa afashe amenyo
  • Iryinyo iryo ari ryo ryose rigaragaza ko ryacitse cyangwa ricitse
  • Imiterere y'imyambaro yerekana uburebure bw'igikapu (urwego rukomeye rwangiritse)
  • Iminyururu y'inzira isanzwe imara amasaha 3000-5000 mu gihe kiri hagati; iminyururu igomba gupimwa hamwe

8. Incamake y'ibisobanuro bya tekiniki—HITACHI ZX850/ZX900 Ihuriro ry'imizingo mito iremereye

Imbonerahamwe ya 7: Ibisobanuro bya tekiniki Incamake—Heli CQCTRACK HITACHI ZX850/ZX900 Lower Rollers

Igipimo Ibisobanuro Uburyo bwo Gupima / Inyandiko
Icyiciro cy'ibikoresho Ibyuma bya Manganese-Boron 50Mn / 40MnB; 42CrMo bingana n'ibyo umuntu ashobora gukora Isesengura rya Spectrochemical; ibyemezo by'ibizamini by'inganda
Uburyo bwo gukora Gushyushya no guhuza urujya n'uruza rw'ibinyampeke Igenzura ry'imiterere y'ibinyampeke; gutandukanya imiterere y'imiyoboro y'imbere mu bikoresho
Ubukomere bw'Ubuso (Ubuso bwo Gutembera) 55 – 60 HRC (urwego rw'ubucukuzi bw'amabuye y'agaciro) Ikizamini cyo gukomera kwa Rockwell
Ubukomere bw'ibanze 30 – 40 HRC Ikizamini cya Brinell cyangwa Rockwell
Uburebure bw'Urubanza Rukora neza nibura 8 - 12 mm Uburyo bwo gukomerera buciriritse
Ubukomere bw'ubuso bw'umugozi (Aho upfundikiye) HRC 55-60 Ikizamini cyo gukomera kwa Rockwell
Ubujyakuzimu bw'urwego rworoshye rw'umugozi mm 5-8 Uburyo bwo gukomerera buciriritse
Ubukomere bw'Ipfundo ry'Amavuta Areremba HRC 65-72 Ikizamini cyo gukomera kwa Rockwell
Ubukana bw'ikimenyetso cy'amavuta areremba 0.1μm-0.2μm (umukandara ukora neza) Igipimo cya porogimetero
Ibikoresho bya O-Impeta Rubber ya Nitrile (NBR) Ubudahangarwa bwiza cyane n'amavuta kandi bugahangana n'ubushyuhe bwinshi
Ubwoko bw'ibyuma Ibyuma biremereye bifite imigozi iremereye Guhitamo ubwiza bw'imbere; icunga imizigo yombi ya radial na axial
Gusiga amavuta Amavuta ya EP yuzuyemo ubukana bwinshi ya lithium complex Ifunze neza ikoresheje sisitemu yo gutemberamo amavuta imbere; -30°C kugeza +130°C aho ikora
Imiterere ya Flange Ifuru ebyiri zo gufata umuyoboro mwiza Imiterere yakozwe neza n'imashini
Irangi ry'ubuso (Umugozi) Ra ≤ 0.4 μm mu duce dufunganye Igipimo cya porogimetero
Ikizamini cy'ubunyangamugayo bw'ikirango Isuzuma ry'amazi asohoka; isuzuma ry'uko umwuka wangiritse hakoreshejwe amazi menshi ikizamini 100%
Ikizamini cyo Kwiruka Ikizamini cyo gupima umutwaro gikozwe mu buryo bwa simulation kugira ngo harebwe imikorere Ingero zishingiye kuri buri cyiciro
Isuzuma ritangiza Igenzura ry'uduce twa Magnetic Particles (MPI) ku bice by'ingenzi Ingero zishingiye kuri buri cyiciro
Ubwihangane mu Bipimo Ibipimo by'ingenzi bya ± 0.05 mm (urwego rwa IT7-IT8) Igenzura rya CMM; ibikoresho byo gutahura neza cyane
Irangi rirangira Igikoresho cyo mu bwoko bwa primer kirwanya ingese + igikoresho cyo hejuru cy’inganda gikomeye Umukara/umuhondo usanzwe; ushobora guhindurwa uko ushaka
Gupfunyika Amasanduku y'ibiti akozwe mu buryo bw'imbaraga, amapaki apfunyitse mu mapaki Gupakira ibintu bikoresha fumigate mu mazi bikoreshwa mu kohereza ibicuruzwa mpuzamahanga
Icyemezo ISO 9001:2015 Urwego rwemewe n'uruhande rwa gatatu
Igihe gisanzwe cy'ubuzima Amasaha 2000–3500 (biterwa n'imiterere y'imikorere) Urutonde rw'aho ibintu bigarukira

9. Inkunga y'amasoko n'ibicuruzwa bikomeye

Heli CQCTRACK ishyigikira ibikorwa by'ubucukuzi bw'amabuye y'agaciro ku isi no gutanga amasoko y'inyubako zikomeye hamwe n'ubushobozi busesuye bwo gutwara ibintu bugenewe gahunda ziremereye z'ibikorwa by'ibikoresho biremereye:

  • Inyandiko zo kohereza ibicuruzwa mu mahanga: Inyemezabuguzi zuzuye z’ubucuruzi, urutonde rw’ibipakiye, ibyemezo by’aho ibintu bikomoka, na raporo z’ibizamini by’ibikoresho (EN 10204 3.1) bitangwa kuri buri kohereza.
  • Uburyo bwo kohereza ibintu mu buryo bworoshye:
    • Imitwaro mpuzamahanga yo mu mazi (FCL/LCL) yo gutwara ibintu byinshi mu buryo buhendutse mu turere tw’ubucukuzi bw’amabuye y’agaciro ku isi
    • Gutwara ibintu mu kirere kugira ngo byihutirwa mu gihe ibikorwa by'ubucukuzi bw'amabuye y'agaciro bihanganye n'ikibazo gikomeye
    • Kohereza ubutumwa bugufi (DHL, FedEx, UPS) ku bicuruzwa by'icyitegererezo cyangwa byihutirwa
  • Gupfunyika: Ibicuruzwa byose bipfunyitse neza hakoreshejwe amakarito meza yo kohereza ibicuruzwa mu mahanga, udusanduku tw’ibiti dukomejwe (gupfuka neza mu mazi), cyangwa gupfunyika neza mu nganda kugira ngo birindwe cyane mu gihe cyo kubitwara.
  • Icyambu cyo kohereza: Xiamen, mu Bushinwa (cy’ibanze) gifite ubushobozi bwo gukora ibindi byambu binini hashingiwe ku byo abakiriya bakeneye
  • Igihe cyo Kuyobora: Amabwiriza asanzwe yo gukora: iminsi 20-30 y'akazi; ibintu biri mu bubiko: iminsi 7-10 yo kohereza byihuse ku bikenerwa byihutirwa mu bucukuzi bw'amabuye y'agaciro
  • Ingano ntoya y'ibicuruzwa: MOQ ihindagurika ijyanye n'ibicuruzwa byategetswe ndetse n'ibicuruzwa byinshi ku rwego rw'ubwikorezi ku bigo bikomeye by'ubucukuzi bw'amabuye y'agaciro
  • Amabwiriza yo kwishyura: T/T (Telegraphic Transfer) isanzwe; L/C (Ibaruwa y'Inguzanyo) iboneka ku masezerano akomeye y'ubucukuzi bw'amabuye y'agaciro; andi masezerano ashobora kuganirwaho hashingiwe ku ngano y'ibyo watumije n'imibanire y'abakiriya.

10. Umwanzuro: Heli CQCTRACK nk'ihitamo ry'umwuga ry'ibikoresho bikomeye byo mu modoka zigenda munsi ya HITACHI ZX850/ZX900

Filozofiya y’inganda za Heli CQCTRACK kuri HITACHI 4473720, 4648390, 9127065, 9134268, na LV64D00001F1 Track Lower Roller Assemblies igaragaza iterambere rikomeye mu ikoranabuhanga ryo gutwara imodoka munsi y’imodoka zikomeye. Binyuze mu guhitamo ibikoresho bikomeye (hakoreshejwe ibyuma byo mu bwoko bwa 50Mn/40MnB/42CrMo by'igiciro cyo hejuru), gucukura neza hakoreshejwe uburyo bwo gushyushya bujyanye n'amazi y'ibinyampeke, uburyo bwo kuvura ubushyuhe bugezweho bugera ku bukomere bwiza bwa HRC 55-60 hamwe n'ubujyakuzimu bwa mm 8-12, sisitemu yo gufunga amavuta aremba idashira (HRC 65-72 ifite ubuso bwa 0.1-0.2μm), hamwe n'uburyo bwo gukora bwemewe na ISO 9001:2015, Heli CQCTRACK itanga ibikoresho byoroshye birenza kandi birenga amahame y'ubuziranenge bwa OEM ku buryo busaba cyane HITACHI ZX850, ZX870, ZAX870, ZX890, na ZX900.

Ku mucunga ibikoresho cyangwa inzobere mu gutanga amasoko ucunga amato ya HITACHI ZX-series na KOBELCO SK850 akorera mu bucukuzi bw'amabuye y'agaciro, ubucukuzi bw'amabuye y'agaciro, ibikorwa remezo biremereye, no mu bikorwa binini byo kwimura ubutaka, agaciro kabyo karasobanutse: gushora imari mu bikoresho biremereye bya Heli CQCTRACK bivuze gushora imari mu kuboneka kw'imashini nyinshi, kugabanya igihe cyo gukora kitateganijwe, kumara igihe kirekire kw'ibikoresho mu bucukuzi bukabije, hamwe n'ikiguzi cyose cy'umutungo giteganyijwe kandi cyiza.

Ibi si ibikoresho bisanzwe bisimbura ibindi—ni ibisubizo bikomeye byemejwe binyuze mu nzira zemewe zo gukora, bishingiye ku buryo burambuye bwo gukurikirana ibikoresho, kandi byakozwe kuva hasi kugira ngo bihuze n'ibikenewe mu bucukuzi bw'amabuye y'agaciro ku isi no mu bwubatsi bukomeye aho kudakora neza kw'ibice byabyo atari amahitamo.


11. Imbonerahamwe n'ibikoresho by'ubwubatsi

Kubindi bisobanuro bya tekiniki, inkunga y’ubuhanga mu bya porogaramu, cyangwa kuganira ku bisabwa bikomeye na OEM/ODM:

  • Inama ku buhanga: Injeniyeri za porogaramu za Heli CQCTRACK zirahari kugira ngo ziganire ku bijyanye n'imirimo yihariye yo gucukura no gutanga inama ku bipimo by'ibice byazo.
  • Ibishushanyo bya tekiniki: Ibishushanyo mbonera bya 2D na 3D CAD biraboneka iyo ubisabye kugira ngo bigenzurwe n'ubuhanga.
  • Imfashanyigisho zo Gushyiraho: Amabwiriza yuzuye yo gushyiraho ajyanye n'amabwiriza ya serivisi ya HITACHI aboneka kuri buri koherezwa.
  • Impamyabumenyi z'ibikoresho: Raporo z'ibizamini by'inganda n'impamyabumenyi yo gutunganya ubushyuhe irahari kuri buri cyiciro cy'umusaruro.
  • Inkunga yo Gukoresha: Gushushanya cyangwa kugenzura nimero z'uruhererekane birahari kugira ngo byemezwe ko bihuye.

Ku bijyanye n'ibisobanuro bya tekiniki, ibibazo bikomeye bya OEM/ODM, ibiciro, cyangwa gutanga commande:

Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
*ISO 9001:2015 Yemejwe • Imashini icukura imiyoboro ikomeye ya chassis ikora ibikoresho byayo • Umutanga serivisi ku isi kuva mu 2002*
Twandikire: JACK (Umuyobozi Mpuzamahanga ushinzwe ubucuruzi)
Urubuga:www.cqctrack.com
Urutonde rw'ibicuruzwa: Imigozi yo hasi y'umuvuduko, Imigozi yo gutwara imizigo, Abadakoresha imashini imbere, Imigozi yo gukanda, Imigozi yo gukanda, na sisitemu yuzuye yo gukandagira munsi y'imodoka zicukura kuva kuri 0.8T kugeza kuri 300T na Bulldozers

Iyi nyandiko ya tekiniki igenewe ikoranabuhanga n'amasoko. Ibisobanuro bishobora guhinduka bitewe n'ivugurura rihoraho ry'ibicuruzwa ku bikorwa bikomeye. Amazina yose y'ibirango n'imibare y'ibice byabyo bikoreshwa gusa; Heli CQCTRACK ni uruganda rwigenga rw'inzobere mu gukora ibikoresho byo munsi y'ubutaka mu bucukuzi bw'amabuye y'agaciro, ubwubatsi, no kwimura ubutaka. Buri gihe genzura nimero y'uruhererekane rw'imashini n'imiterere y'ibigega byo munsi y'ubutaka mbere yo gutumiza.


  • Ibanjirije iyi:
  • Ibikurikira:

  • Andika ubutumwa bwawe hano hanyuma ubwoherereze