Caterpillar 1175045 1634143 2093386 3481867 8E5034 991109 E200B E320 E322 Track Lower Roller Assy / Track Bottom Roller Assembly / OEM Crawler excavator undercarriage source Wopereka ndi Wopanga–HeLi cqctrack

Pepala Loyera la Ukadaulo: Magulu Ozungulira a CATERPILLAR E200B/E320/E322 Series Track Bottom Roller Assemblies—Kusanthula Kwathunthu kwa Uinjiniya kuchokera ku Heli CQCTRACK

Chizindikiro cha Zikalata: TWP-CQCT-CAT-EXCV-02
Bungwe Lopereka: Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Ma Modeli Ofunika: Caterpillar E200B, E320, E322 Ofukula
Chigawo Chachikulu:1175045, 1634143, 2093386, 3481867, 8E5034, 991109
Tsiku Lofalitsidwa: Marichi 2026
Gulu: Kufotokozera kwa Uinjiniya Waukadaulo / Chitsogozo cha OEM-Quality Sourcing

1. Chidule cha Akuluakulu: Heli CQCTRACK monga Gwero Lotsimikizika la Undercarriage ya OEM-Quality

Mu ntchito yovuta ya ntchito zokumba zokwawa, pansi pa galimotoyo ndi malo ofunikira kwambiri pakati pa makina ndi malo. Chogwirira cha roller pansi pa msewu—chomwe chimawonongeka nthawi zonse, kugwedezeka mozungulira, komanso kuipitsidwa kwambiri ndi chilengedwe—ndi gulu limodzi lokhalo lomwe limagwiritsa ntchito kwambiri kukonza pa chokumba chilichonse. Heli Machinery (CQCTRACK) yadzikhazikitsa yokha ngati kampani yopanga zida zapamwamba kwambiri zoyendera pansi pa galimoto za OEM, zomwe zimatseka kusiyana pakati pa zida zenizeni za OEM ndi njira zina zotsatizana zomwe sizikugwirizana ndi msika.

Pepala loyera ili laukadaulo limapereka njira yowunikira bwino za CATERPILLAR 1175045, 1634143, 2093386, 3481867, 8E5034, ndi 991109 Track Bottom Roller Assemblies, yopangidwira makamaka nsanja zofukula za E200B, E320, ndi E322. Mwa kuphatikiza sayansi yazinthu zolimba, njira zopangira molondola, ndi dongosolo lodziwika bwino la satifiketi ya ISO 9001:2015, Heli CQCTRACK imapereka zigawo zomwe zimakwaniritsa kufanana kolembedwa ndi zofunikira zoyambirira za zida.

Kwa akatswiri ogula zinthu, mainjiniya okonza zombo, ndi oyang'anira zida omwe akufuna kukonza mtengo wonse wa umwini (TCO) wa zombo zawo za CATERPILLAAR zapakatikati, chikalatachi chimagwira ntchito ngati chitsogozo chotsimikizika chaukadaulo komanso chopezera zinthu.

2. Kuzindikira Mbiri ya Zamalonda ndi Matrix Yofotokozera Zinthu

Kuti zitsimikizire kuti kugula zinthu molondola komanso kuphatikizana bwino m'machitidwe omwe alipo kale a undercarriage, mndandanda wotsatirawu umafotokoza bwino za zigawo zonse zomwe zili pansi pa izi.

Gome 1: Kusinthasintha Kwathunthu kwa Nambala ya Zigawo ndi Kugwiritsa Ntchito Makina

Kugawa kwa Zigawo:Chodulira cha TrackMsonkhano wa Assy / Track Bottom Roller / Lower Carrier Roller
Chiyambi cha Kupanga: Heli Machinery Manufacturing Co., Ltd. (Mtundu: CQCTRACK) – ISO 9001:2015 Certified Facility
Cholinga cha Uinjiniya: Zigawo zosinthira zamtundu wa OEM zomwe zimapangidwa kuti zigwirizane ndi makina a 1:1 popanda kusintha.

3. Kuchotsa Uinjiniya: Kapangidwe ka Heli CQCTRACK CATERPILLAR Roller Assemblies

Kutalika kwa magwiridwe antchito a gulu lililonse la ma roller pansi pa track kumatsimikiziridwa ndi mgwirizano wa synergistic wa ma subsystem anayi ofunikira kwambiri: shell metallurgy, bearing interface, sealing architecture, ndi lubrication regime. Heli CQCTRACK imapanga ma subsystem onsewa molondola.

3.1 Roller Shell ndi Flange System: Zitsulo Zopangidwa Zothandizira Kukana Kutupa

• Kusankha Zinthu ndi Uinjiniya wa Kapangidwe ka Tirigu: Thupi lililonse la Heli CQCTRACK lozungulira la mndandanda wa 1175045, 1634143, ndi 8E5034 limapangidwa molondola kuchokera ku chitsulo chapamwamba kwambiri, makamaka 50Mn kapena 40MnB, chomwe chimasankhidwa chifukwa cha kulimba kwake kwapadera komanso kulimba kwake. Njira yopangira ndi yofunika kwambiri pazitsulo—imalumikiza kayendedwe ka tirigu kuti katsatire mawonekedwe a roller, ndikupanga kapangidwe ka tirigu wa anisotropic komwe kamasonyeza kukana kutopa kwambiri komanso mphamvu ya kugwedezeka poyerekeza ndi njira zina zopangira. Maziko opangidwa awa amatsimikizira kuti chigawochi chimatha kuyamwa mphamvu zambiri zobwerezabwereza za kayendedwe ka katundu m'malo omanga ndi m'migodi popanda kusweka kwakukulu.
• Uinjiniya wa Jiometri ya Flange: Dongosolo lowongolera la flange iwiri lapangidwa kuti likhale ndi ma profiles olimba kuti agwirizane bwino ndi ma track link ofanana nawo. Kulondola kumeneku kumaletsa kusokonekera kwa njanji mbali imodzi panthawi yozungulira ndikuchepetsa kukangana pansi pa katundu, kusunga mphamvu ya makina ndikuchepetsa kugwiritsa ntchito mafuta.
• Njira Yothandizira Kutentha Kosiyanasiyana: Mbali zoyendetsera pamwamba ndi mbali za flange zimakumana ndi kuuma kwa induction kwa computer numeral control (CNC) ndi kuyang'anira kutentha nthawi yeniyeni.
  • Kulimba kwa Pamwamba: 52 - 58 HRC (Rockwell Hardness Scale C). Gawo la pamwamba la martensitic limeneli limapereka chitetezo chachikulu ku kuwonongeka kwa mchenga wa silika, miyala yophwanyika, ndi miyala yamchere.
  • Kuzama kwa Chikwama Chogwira Ntchito: 8 - 12 mm. Kulimba kwa chikwama chozama kumeneku kumatsimikizira kuti pamene pamwamba pake pakutha kwa maola masauzande ambiri ogwirira ntchito, zinthu zatsopano zomwe zawonekera zimasunga kuuma kwakukulu, kuteteza "kutha" msanga komanso kukulitsa nthawi yogwirira ntchito.
  • Kusunga Kulimba kwa Pakati: 35 - 40 HRC. Pakati papakati pamphamvu, yopapatiza pansi pa chivundikiro cholimbacho imayamwa katundu wogwedezeka, kuteteza kuphulika ndi kulephera kwa kapangidwe kake.

3.2 Dongosolo Lotsekera ndi Kunyamula: Chiyanjano cha Tribological Cholimba

Deta ya makampani nthawi zonse imasonyeza kuti kulephera kwa galimoto yonyamula katundu isanakwane 90% kumachokera ku kulowa kwa zinthu zodetsa zomwe zimapangitsa kuti zitseko zitseguke. Heli CQCTRACK imathetsa vutoli pogwiritsa ntchito njira yotsekera zinthu zosiyanasiyana.

• Uinjiniya wa Zitsulo ndi Malo Ozungulira: Shaft yosasuntha imapangidwa ndi chitsulo cha alloy cha 40Cr kapena 20CrMnTi chomwe chimakoka kwambiri. Pambuyo potembenuza CNC, shaft imaphwanyidwa bwino mpaka kukhala ngati galasi (Ra ≤ 0.4 μm). Izi zimachepetsa kukangana ndi kuwonongeka kwa milomo yotseka ndi malo ozungulira mkati.
• Ukadaulo wa Bushing: Cholumikizira chozungulira chimagwiritsa ntchito ma bushing amkuwa okhuthala kwambiri, odzazidwa ndi mafuta. Zinthuzi zimapereka mphamvu zochepa zokangana komanso kusinthasintha bwino mukanyamula. Mafuta okhuthala omwe ali mkati mwake amagwira ntchito ngati gwero lachiwiri la mafuta okhuthala—njira yotetezeka ngati njira yoyamba yokhuthala itasokonekera.
• Njira Yotsekera Yokhazikika Yokhazikika pa Kupanikizika Kwambiri: Mainjiniya a Heli CQCTRACK amagwiritsa ntchito kapangidwe kake ka Labyrinth + Floating Ring + Radial Lip sealing:
  • Chitetezo Choyamba (Kutsekeka): Njira yotsekeka mafuta imagwiritsa ntchito mawonekedwe ovuta kutulutsa tinthu tating'onoting'ono tating'onoting'ono monga matope ndi mchenga.
  • Chitetezo Chachiwiri (Mphete Yoyandama): Mphete yachitsulo yopangidwa bwino imapanga chotchinga choteteza, kuteteza chisindikizo choyamba ku kuwonongeka kwakuthupi pamene ikusunga mpata wotseka nthawi zonse.
  • Chotchinga Chomaliza (Chisindikizo cha Milomo cha Radial): Chisindikizo chapamwamba kwambiri ndi rabara ya nitrile ya dual-element (NBR) kapena optional fluoroelastomer (FKM) radial lip seal, yolimbikitsidwa ndi kasupe wa garter wamphamvu nthawi zonse kuti isunge kukhudzana kolimba, kusunga mafuta ndikuchotsa "zidutswa" zazing'ono zokwawa.

4. Uinjiniya wa Njira Zopangira: Kuchokera ku Zipangizo Zopangira mpaka Kukhazikitsa Kovomerezeka

Heli CQCTRACK imasunga kuphatikizana kolunjika pa unyolo wonse wamtengo wapatali wopanga, kuchotsa kusiyana komwe kumabwera chifukwa cha njira zocheperako ndikuwonetsetsa kuti zotulutsa za OEM zikugwirizana.

4.1 Kutsimikizira kwa Metallurgical ndi Kuyang'anira Komwe Kukubwera

• Kusanthula kwa Spectrochemical: Ma coil ndi ma billets achitsulo omwe akubwera amayesedwa kuti atsimikizire kapangidwe ka mankhwala enieni, kuonetsetsa kuti akutsatira malamulo okhwima a kaboni, manganese, ndi zinthu zosakaniza zomwe ndizofunikira kwambiri pakulimba.
• Kuyesa kwa Ultrasound: Malo obisika omwe adapangidwa amawunikidwa ndi ultrasound kuti azindikire malo aliwonse amkati kapena zinthu zomwe zingasokoneze kapangidwe kake pamene akunyamula.

4.2 Kukonza Machining Mwanzeru ndi Kutentha

• Kutembenuza ndi Kupera kwa CNC: Ma lathe ozungulira a CNC okhala ndi ma axis ambiri ndi malo opukutira opanda pakati amaonetsetsa kuti miyeso yonse yofunika kwambiri—m'mimba mwake wakunja kwa roller, m'lifupi mwa flange, concentricity ya bore, ndi ma profiles a seal gland—zimasungidwa ku tolerances mkati mwa ± 0.05mm.
• Kulimbitsa Mphamvu Yoyatsidwa ndi Digito: Magawo onse olimba a mphamvu yoyatsidwa ndi digito (mawonekedwe a kutentha, liwiro loyenda, kuchuluka kwa madzi otuluka) amawunikidwa ndi kulembedwa ndi digito, zomwe zimapangitsa kuti pakhale mbiri yokhazikika komanso yowunikidwa ya gulu lililonse lopanga.

4.3 Ndondomeko Yopangira ndi Kutsimikizira Ubwino

Cholumikizira chilichonse cha Heli CQCTRACK chozungulira chimadutsa mu ndondomeko yowunikira khalidwe la magawo ambiri:

1. Kuyang'anira Miyeso: Kutsimikizira 100% kwa malo olumikizirana ofunikira komanso malo oyendetsera pogwiritsa ntchito zida za CMM (Coordinate Measuring Machine) zoyesedwa.
2. Kutsimikizira Kulimba: Kuyesa kulimba kwa Rockwell pamalo a chipolopolo ndi kutsimikizira kuya kwa chipolopolo kudzera mu zitsanzo zowononga.
3. Kuyesa Kukhulupirika kwa Chisindikizo: Chozungulira chilichonse chosonkhanitsidwa chimayesedwa kuwola kwa mpweya kuti chitsimikizire momwe chisindikizocho chikuyendera chisanapatsidwe mafuta.
4. Njira Yoyendetsera Ntchito: Zitsanzo zosankhidwa zimayesedwa motsanzira katundu kuti zitsimikizire kuzungulira bwino ndi kuchotsedwa koyenera kwa mkati.
5. Chitetezo cha Dzimbiri: Zomangira zomaliza zimalandira utoto wotsutsana ndi dzimbiri ndi utoto (wakuda wamba kapena wachikasu wosankha).
6. Kutumiza Zinthu Kunja: Zigawo zimamangiriridwa m'mabokosi a plywood olimbikitsidwa kapena ma paketi okhala ndi ma pallet kuti ateteze kutumizidwa kwa mayiko ena.

5. Uinjiniya Wogwiritsira Ntchito Ma Caterpillar E200B, E320, ndi E322

Mapangidwe a pansi pa galimoto m'mapulatifomu a E200B, E320, ndi E322 ali ndi mfundo zofanana za uinjiniya koma amafunika kutsimikiziridwa kwapadera kuti agwire bwino ntchito.

Gome 2: Kutsimikizira Kugwiritsa Ntchito Makina ndi Kugwirizana Kwake

Dziwani: Tsimikizani chiganizo choyamba cha Nambala ya Serial ya makina kuti muwone momwe galimoto yanu ilili musanayitanitse.

5.1 Zofunika Kuganizira za Caterpillar E200B (Nambala za Gawo: 1175045, 8E5034, 991109)

E200B ikuyimira maziko a mzere wapakati wa Caterpillar wofukula zinthu. Mainjiniya a Heli CQCTRACK akonza mitundu ya 8E5034 ndi 991109 kuti igwirizane ndi ma profiles enieni a katundu ndi makonzedwe a track pitch a mtundu uwu. Mbiri ya roller flange yapangidwa kuti igwirizane ndi malo olumikizirana a E200B, kuonetsetsa kuti katundu akugawidwa bwino mu unyolo wa track.

5.2 Zofunika Kuganizira za Caterpillar E320 (Nambala za Gawo: 1175045, 1634143, 2093386, 3481867)

Monga imodzi mwa mitundu yodziwika bwino kwambiri padziko lonse lapansi, E320 imafuna zida zogwirira ntchito pansi pa galimoto zomwe zimatha kugwira ntchito bwino pa ntchito zosiyanasiyana—kuyambira ntchito zogwiritsidwa ntchito m'mizinda mpaka ntchito yovuta ya miyala. Mitundu ya 1634143 ndi 2093386 ili ndi kukula kwa chivundikiro komanso kutseka kwatsopano kwa ntchito zomwe zimaphatikizapo zinthu zosweka kwambiri. 3481867 ili ndi kapangidwe kapamwamba ka chisindikizo cha makina omwe amagwira ntchito m'malo onyowa kapena okhala ndi matope ambiri.

5.3 Zofunika Kuganizira za Caterpillar E322 (Nambala za Gawo: 1175045, 1634143, 3481867)

E322, yokhala ndi kulemera kwake kwakukulu komanso nthawi zambiri imakhala yolimba kwambiri, imafuna ma rollers okhala ndi mphamvu yowonjezera yonyamula katundu. Heli CQCTRACK imatchula 1634143 ngati maziko a ntchito za E322, ndipo 3481867 imalimbikitsidwa pamakina okhala ndi mawonekedwe atali apansi pa galimoto.

6. Chitsimikizo cha Ubwino ndi Chitsimikizo cha Unyolo Wopereka

Kudzipereka kwa Heli CQCTRACK pakupanga zinthu zopangidwa ndi OEM kwatsimikiziridwa kudzera mu njira zovomerezeka padziko lonse lapansi zotsimikizira.

6.1 ISO 9001:2015 Dongosolo Loyang'anira Ubwino

Malo opangira makina a Heli amagwira ntchito motsatira ISO 9001:2015 Quality Management System yovomerezeka. Satifiketi iyi imafuna kuti:

• Njira zolembedwa pa njira zonse zopangira
• Kuwunika nthawi zonse mkati ndi kunja
• Ndondomeko zowongolera mosalekeza
• Kutsata kwathunthu kwa zinthu ndi njira

6.2 Kutsata Kwathunthu kwa Zinthu

Heli CQCTRACK imasunga zolemba za digito za gulu lililonse lopanga kwa miyezi yosachepera 24, kuphatikizapo:

• Malipoti a satifiketi ya zinthu (Masatifiketi Oyesera a Mill)
• Zolemba za njira zochizira kutentha
• Malipoti owunikira miyeso
• Zotsatira za mayeso enieni a gulu

6.3 Chitsimikizo ndi Kudzipereka pa Kuchita Bwino

Chotsukira chilichonse cha Caterpillar 1175045, 1634143, 2093386, 3481867, 8E5034, ndi 991109 Track Bottom Roller Assembly chopangidwa ndi Heli CQCTRACK chili ndi chitsimikizo chokwanira chotsutsana ndi zolakwika pa zipangizo ndi kapangidwe kake. Chitsimikizochi chimatsimikiziridwa ndi njira zovomerezeka zopangira ndi njira zowongolera khalidwe zomwe zafotokozedwa m'chikalatachi.

7. Kusanthula kwa Njira Yolephera ndi Kuphatikiza Kokonzekera Kogwira Ntchito

Kumvetsetsa momwe zinthu zimagwirira ntchito kumatsimikizira zisankho zaukadaulo zomwe zimapangidwa mu zigawo za Heli CQCTRACK ndipo kumapereka njira yokonzekera mwachangu.

• Njira Yoyambira Yolephera: Kutseka Chisindikizo ndi Kulowa kwa Zodetsa. Mu ma roller otsika, tinthu tating'onoting'ono tomwe timaphwanya chisindikizocho, kusintha mafuta kukhala cholumikizira ndipo mwachangu kumavala mawonekedwe a bushing ndi shaft. Heli Yankho: Dongosolo lotsekera mphete yoyandama yokhala ndi magawo ambiri limatsimikiziridwa kuti limakhala ndi malo odetsa kwambiri, zomwe zimapangitsa kuti ntchito yake ikhale yopanda kuipitsidwa.
• Njira Yolephera Yachiwiri: Kuwonongeka kwa Flange ndi Spalling. Ma roller olimba osaya amawonongeka mwachangu, kutaya luso lotsogolera ndikupangitsa kuti track isayende bwino komanso kuti link isamayende bwino mwachangu. Yankho la Heli: Kulimba kwa induction ya deep-case (kuya kwa case ya 8-12mm) kumapereka gawo losafunika la kuvala lomwe limasunga mawonekedwe a flange ndikugwira bwino track nthawi yonse ya ntchito.
• Njira Yolephera Kwambiri: Kusweka kwa Kapangidwe. Zipangizo zofooka zimatha kusweka pansi pa katundu wolemera kwambiri. Yankho la Heli: Chitsulo chopangidwa ndi 50Mn/40MnB chokhala ndi kulimba kwabwino kwapakati chimatsimikizira kuti chozunguliracho chimayamwa katundu wogwedezeka popanda kusweka, kuteteza chimango cha njanji ndi choyendetsa chomaliza ku zovuta zotumizidwa.

7.1 Njira Zoyenera Kusamalira

Kuti muwonjezere nthawi yogwira ntchito ya Heli CQCTRACK roller assemblies:

1. Kuyang'anira Nthawi Zonse: Yang'anani ma roller maola 250 kuti muwone ngati mafuta akutuluka kapena kuti zinthu sizikuyenda bwino.
2. Ukhondo: Chotsani zinyalala zomwe zasonkhanitsidwa kuzungulira ma roller flanges tsiku lililonse kuti mupewe kulongedza mwachangu komanso kuwonongeka kwa ma seal.
3. Kuganizira Zachilengedwe: Pa makina omwe amagwira ntchito mu dothi la asidi/alkaline kapena nthawi yayitali yopanda ntchito m'malo onyowa, ganizirani njira zowonjezera zotetezera dzimbiri.
4. Ndondomeko Yozungulira: Ngati kasinthidwe ka pansi pa galimoto kakuloleza, tembenuzani ma roller pakati pa malo pa maola 1000 kuti muyeretse kuvala.

8. Thandizo la Kupeza Zinthu Padziko Lonse ndi Kukonza Zinthu

Heli CQCTRACK imathandizira ntchito zogula padziko lonse lapansi ndi luso lonse lokonza zinthu:

• Zikalata Zotumizira Kunja: Ma invoice athunthu amalonda, mndandanda wa zolongedza, satifiketi yoyambira, ndi malipoti oyesera zinthu zomwe zimaperekedwa pa kutumiza kulikonse.
• Zosankha Zotumizira Zosinthasintha:
  • Kunyamula katundu panyanja (FCL/LCL) kuti katundu anyamulidwe pa katundu wambiri akhale wotsika mtengo
  • Kutumiza katundu pandege kuti dongosolo likwaniritsidwe mwachangu
  • Wotumiza mwachangu (DHL/FedEx/UPS) wa zitsanzo kapena maoda ang'onoang'ono
• Nthawi Yotsogolera: Maoda wamba nthawi zambiri amatumizidwa mkati mwa masiku 15-20 ogwira ntchito; zinthu zomwe zili m'sitolo zimapezeka kuti zitumizidwe mwachangu.
• Kuchuluka Kochepa kwa Oda: Kapangidwe ka MOQ kosinthika komwe kamalola maoda oyeserera komanso kugula zinthu zambiri pamlingo wa fleet.

9. Mapeto: Heli CQCTRACK monga Chosankha Choyamba cha Uinjiniya pa Zigawo za Undercarriage za CATERPILLAR

Malingaliro opanga a Heli CQCTRACK a CATERPILLAR 1175045, 1634143, 2093386, 3481867, 8E5034, ndi 991109 Track Bottom Roller Assemblies akuyimira kupita patsogolo kwakukulu muukadaulo wa undercarriage pambuyo pa msika. Kudzera mu kusankha zinthu molimbika, kupanga ndi kukonza molondola, kutentha kwapamwamba, komanso kapangidwe ka kutseka masitepe ambiri, Heli CQCTRACK imapereka zinthu zomwe zimakwaniritsa miyezo ya magwiridwe antchito a OEM.

Kwa woyang'anira zida kapena katswiri wogula zinthu yemwe amayang'anira magalimoto ofukula zinthu a CATERPILLAR E200B, E320, kapena E322, phindu lake ndi lomveka bwino: kuyika ndalama mu zida za Heli CQCTRACK kumatanthauza kuyika ndalama mu makina opezeka bwino, kuchepetsa nthawi yogwira ntchito yosakonzedwa, komanso ndalama zonse zodziwika bwino za umwini. Izi si zida zosinthira—ndi mayankho opangidwa mwaluso omwe amatsimikiziridwa kudzera mu njira zovomerezeka zopangira ndipo adapangidwa kuyambira pachiyambi kuti akwaniritse zofunikira za zomangamanga padziko lonse lapansi, miyala yamwala, ndi ntchito zazikulu zaukadaulo wa zomangamanga.

Kuti mudziwe zambiri zaukadaulo, mitengo, kapena kuti muyike oda, funsani:

Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
*ISO 9001:2015 Certified • Wopereka Mayankho Padziko Lonse Osanyamula Katundu*

Chikalata chaukadaulo ichi chaperekedwa kuti chigwiritsidwe ntchito pa uinjiniya ndi kugula zinthu. Mafotokozedwe ake akhoza kusintha popanda kudziwitsa. Mayina onse a makampani ndi manambala a magawo amatchulidwa kuti agwiritsidwe ntchito pongoganizira za zinthu zina; Heli CQCTRACK ndi wopanga wodziyimira pawokha.