KOMATSU 21M2711220 2092751170 PC650-8 Track Sprocket Assy / Track Final Drive Sprocket Assembly / Ƙwararrun masu haƙa ramin crawler masu nauyi waɗanda ke ƙarƙashin motar ɗaukar kaya ƙera tushen / CQC TRACK

Binciken Injiniyan Raƙuman Ruwa na KoMATSU PC650-8 na Komatsu - Nauyin Raƙuman Ruwa na Ƙarshe daga Heli CQCTRACK

Mai Gano Takarda: TWP-CQCT-KOMATSU-SPROCKET-11
Hukumar da ta fitar da wannan aiki: Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Samfurin Manufa: Komatsu PC650-8 Mai Rarraba Katanga Mai Nauyi
Fayil ɗin Sashi:21M-27-11220, 209-27-51170
Nauyin Inji: Tan 60 - 70 (ya danganta da tsari)
Ranar Bugawa: Maris 2026
Rarrabawa: Takamaiman Injiniyan Fasaha / Jagorar Samun Sassan Kashi na Ƙarƙashin Mota Mai Nauyi

1. Takaitaccen Bayani: Heli CQCTRACK a matsayin ƙwararre mai kera Tushen Aiki Mai Nauyi na KOMATSU PC650-8 Abubuwan da ke ƙarƙashin motar KOMATSU

A cikin mawuyacin yanayin ayyukan haƙa rami mai nauyi na aji 60-70 na injin haƙa rami, haɗa ramin ramin - wanda aka sanya shi azaman haɗa bututun tuƙi ko injin tuƙi na ƙarshe - yana wakiltar ƙarshen sarkar watsa wutar lantarki. Wannan ɓangaren yana yin aikin da ya dace na canza ƙarfin injin hydraulic, ta hanyar gear na ƙarshe na rage tuƙi, zuwa ƙarfin tractive mai layi ta hanyar haɗin kai tsaye tare da bushings na sarkar hanya. Don dandamalin KOMATSU PC650-8 - injin haƙa rami mai nauyin tan 70+ wanda aka yi amfani da shi sosai a fannin haƙar ma'adinai, haƙa rami, manyan ababen more rayuwa, da manyan aikace-aikacen hawa ƙasa - haɗa ramin ramin yana tsaye a matsayin muhimmin sashi wanda ke ƙayyade ingancin turawa, daidaita hanya, da tsawon rayuwar ƙarƙashin kaya gaba ɗaya.

Heli Machinery (CQCTRACK) ta kafa kanta a matsayin ƙwararren mai kera kayan aiki na ƙarƙashin kaya, tana samar da kayan aiki don KOMATSU PC650-8 da aikace-aikacen da suka dace. Wannan takardar fasaha ta ba da cikakken bayani game da gyaran injiniya na KOMATSU 21M-27-11220 da 209-27-51170 Track Sprocket Assemblies, waɗanda aka ƙera musamman don dandamalin haƙa rami na PC650-8 da nau'ikansa.

Ta hanyar haɗa kimiyyar kayan aiki mai tsauri (ta amfani da ƙarfe masu inganci kamar ƙarfe 50Mn, 35MnB, da SCMn3A daidai), fasahar ƙirƙirar ƙarfe mai kama da juna tare da ingantaccen kwararar hatsi, ingantattun hanyoyin magance zafi waɗanda ke samun mafi kyawun yanayin tauri (surface 52-58 HRC tare da tushen tauri, zurfin akwati 8-12mm), injiniyan ƙira na sassa don samun damar aiki, da kuma hanyoyin kera da aka tabbatar da ISO 9001:2015, Heli CQCTRACK yana isar da haɗuwar sprocket waɗanda suka cimma daidaiton aiki tare da—kuma a cikin takamaiman ma'auni fiye da—bayanan kayan aiki na asali.

Ga ƙwararrun masu sayayya, injiniyoyin gyaran jiragen ruwa, da manajojin kayan aiki waɗanda ke neman haɓaka jimillar kuɗin mallakar jiragen haƙa mai nauyi na KOMATSU PC650-8 waɗanda ke aiki a cikin aikace-aikacen haƙar ma'adinai da gini mai tsanani, wannan takarda tana aiki a matsayin jagorar fasaha da samowa ta ƙarshe.

2. Gano Fayil ɗin Samfura da Tsarin Ma'aunin Ma'auni

Domin tabbatar da daidaiton siyayya da kuma haɗakar da ba ta da matsala cikin tsarin jigilar kaya na ƙarƙashin ƙasa, wannan cikakken tsarin tantancewa yana bayyana cikakken fayil ɗin kayan da aka rufe a ƙarƙashin wannan ƙayyadaddun bayanai.

Tebur 1: Cikakken Canja wurin Lambar Sashe da Aikace-aikacen Inji

Rarraba Sassan: Taro na Sprocket / Taro na Drive / Taro na Ƙarshe na Drive / Taro na Sprocket
Injin da aka kera: Komatsu PC650-8 Mai Rarraba Kaya Mai Nauyi (kuma yana aiki da nau'ikan PC600-8, PC600LC-8, da PC550-8)
Nauyin Aiki: kg 60,000 - kg 70,000 (ya danganta da tsari)
Babban Aiki: Canja wurin wutar lantarki daga tuƙi na ƙarshe zuwa sarkar bin diddigi ta hanyar haɗin haƙori mai kyau; tura injin ɗin
Aiki na Biyu: Jure wa nauyi da ƙarfi masu ƙarfi daga haƙa, ɗagawa, da tafiya a kan ƙasa mai tsauri
Asalin Masana'antu: Heli Machinery Manufacturing Co., Ltd. (Alamar: CQCTRACK) – ISO 9001:2015 Takaddun Shaida
Manufar Injiniya: An ƙera kayan maye gurbin ma'adinai masu nauyi don musanya na inji na 1:1 ba tare da gyara ba

2.1 Daidaituwa da Alaƙa

An yi amfani da tsarin haɗa sprocket na 21M-27-11220 sosai a ƙarƙashin wasu ma'auni, ciki har da KM3076, KM3096, da UR228K023. Ya dace da nau'ikan injina da yawa fiye da PC650-8, gami da:

• KOMATSU PC550-8, PC600-8, PC600LC-8, PC600-6, PC600-7, PC650LC
• Injinan da ke buƙatar girman 228mm da kuma tsarin haƙori 23

Muhimman Bayani: Kullum tabbatar da lambar serial na na'ura lokacin yin oda, domin ƙananan gyare-gyare na iya wanzuwa.

3. Rage Gina Injiniya: Tsarin Halittar Heli CQCTRACK KOMATSU PC650-8 Sprocket Assemblies

Tsawon lokacin aikin kowace haɗaɗɗen ramin waƙa da ke aiki a aikace-aikacen haƙar ma'adinai masu nauyi yana ƙaddara ta hanyar hulɗar haɗin gwiwa tsakanin tsarin injiniya masu mahimmanci: tsarin ƙafafun sprocket, yanayin haƙori, bayanin kula da zafi, da kuma hanyar haɗin hawa. Heli CQCTRACK yana ƙera kowanne daga cikin waɗannan ƙananan tsarin tare da daidaito da ya dace da aikace-aikacen injin haƙa rami na aji 60-70 a cikin mawuyacin yanayi na aiki.

3.1 Tsarin Tayar Sprocket: Injin ƙarfe da aka ƙera don aikace-aikacen hakar ma'adinai masu nauyi

Tayar sprocket ɗin tana samar da babban ɓangaren tsarin taron, tana watsa cikakken ƙarfin juyi yayin da take tsayayya da lalacewa daga ci gaba da haɗin sarkar bushing.

3.1.1 Zaɓin Kayan Aiki da Injiniyan Alloy

Heli CQCTRACK yana amfani da zaɓin kayan aiki na dabaru bisa ga buƙatun aikace-aikace, yana amfani da ƙarfe masu inganci waɗanda aka tabbatar da su wajen buƙatar aikace-aikacen ɗaukar kaya masu nauyi a ƙarƙashin kaya:

• Babban Kayan Aiki: 50Mn ko 35MnB Manganese-Boron Alloy Karfe—an zaɓe shi don takamaiman halayen tauri da tauri na tasiri waɗanda ke da mahimmanci ga haƙar ma'adinai da aikace-aikacen gini mai nauyi. Waɗannan kayan suna cimma ƙarfin juriya da ɗaukar kaya ta hanyar sarrafa daidaici da dabarun magance zafi na musamman.
• Madadin Matsayin Aiki Mai Kyau: Karfe mai ƙarfe mai kama da SCMn3A (haɗin manganese-chromium) tare da ƙarfin taurare mai zurfi. Wannan ƙayyadaddun kayan ana yawan ambaton shi don aikace-aikacen sprocket mai nauyi.
• Aikin Manganese: Yana inganta tauri da ƙarfin tauri; yana tabbatar da zurfin shigar tauri yayin kashewa maimakon samar da wani sirara mai rauni a saman.
• Boron Micro-Alloying: Yana ƙara ƙarfin taurarewa, yana ƙara ƙarfin ƙarfe don cimma tsari mai tauri da martensitic bayan an kashe shi ba tare da haifar da karyewa ba.

Tebur na 2: Kwatanta Matsayin Kayan Aiki don Aikace-aikacen Sprocket Mai Nauyi

3.1.2 Ƙirƙira da Siminti: Babban Bambancin Masana'antu

Hanyar kera ta asali tana ƙayyade tsarin hatsi na ciki kuma, sakamakon haka, halayen aikin sprocket ɗin da aka gama.

Gine-gine na ƙirƙira (Heli CQCTRACK Standard):

• Tsarin aiki: Ana yin siffa ta ƙarfe mai ƙarfi a ƙarƙashin matsin lamba mai yawa a yanayin zafi mai yawa ta hanyar ƙera ƙarfe mai rufewa.
• Injiniyan Tsarin Hatsi: Tsarin ƙera yana daidaita kwararar hatsi don bin tsarin haƙoran sprocket, yana ƙirƙirar tsarin hatsi na anisotropic wanda ke nuna juriyar gajiya da ƙarfin tasiri. Wannan ingantaccen kwararar hatsi yana da mahimmanci don jure nauyin zagayowar da ke tattare da babban turawar haƙa.
• Ingancin Ciki: Yana kawar da gurɓatattun abubuwa na ciki, ramuka, da ƙananan abubuwan da aka saba amfani da su a cikin simintin; yana samar da tsari mai yawa da ci gaba.
• Fa'idar Aiki: Ƙarfin tasiri mai kyau da juriya ga gajiya ga yanayin hakar ma'adinai mai ƙarfi da ƙarfi.

Gina Siminti (Madadin Masana'antu):

• Tsarin aiki: Karfe mai narkewa ya zuba a cikin wani abu mai kama da mold sannan ya yi ƙarfi.
• Iyakokin Tsarin: Tsarin granular, mai yuwuwar ramuka tare da yiwuwar ƙananan ramuka da kuma yanayin hatsi mara tsari.
• Iyakokin Aiki: Ƙarfin juriya mai ƙarfi; yana da sauƙin fashewa a ƙarƙashin nauyin cyclic mai ƙarfi.

Tebur na 3: Kwatanta Sprocket na ƙirƙira da na Cast

3.1.3 Tsarin Hakori da Injiniyan Fitilar

Haƙoran sprocket suna wakiltar ma'anar lalacewa mai mahimmanci tare da bushings na sarkar hanya, suna buƙatar daidaiton tsari don mafi kyawun rarraba kaya.

• Adadin Hakori: Hakori 23 (tsarin da aka saba amfani da shi don PC650-8)
• Girman da aka yi da waya: 228mm (wanda ya dace da girman sarkar hanya)
• Tsarin Bayanan Sirri: An ƙera shi daidai gwargwado tare da involute ko gyaggyara fasalin trapezoidal wanda aka ƙera don yin aiki mafi kyau tare da bushing na waƙa (fil ɗin sarka). Ana samar da bayanin haƙori ta hanyar ayyukan injin CNC don tabbatar da daidaito.
• Juyawa Hakora: An tsara rawanin waɗannan rassan ne da la'akari da yadda za a iya juyawa, wanda ke ba da damar canja wurin rassan zuwa ga ɓangarorin injin, wanda ke tsawaita tsawon rayuwar rassan.
• Rarraba Damuwar Hulɗa: Tsarin bayanin martaba yana rage yawan hulɗar wuri, yana rarraba damuwa mai yawa a kan babban yanki don rage lalacewa a yankin.
• Injiniyan Faɗin Hakori: Faɗin faɗin yana samun zurfin taurarewa idan aka kwatanta da wuraren tushe don yaƙar yanayin lalacewa na farko - gogayya mai ƙarfi akan bushings ɗin sarka mai juyawa.

3.2 Tsarin Maganin Zafi: Samun Mafi Kyawun Taurin Gradient

Tsarin sarrafa zafi yana canza ƙarfen da aka ƙera daga yanayinsa mai laushi zuwa wani abu mai jure lalacewa wanda zai iya jure dubban sa'o'i na aiki a yanayin hakar ma'adinai.

3.2.1 Fasaha Mai Zurfi

Heli CQCTRACK yana amfani da ingantattun hanyoyin magance zafi waɗanda aka tsara don cimma kusan ninki biyu na zurfin taurare idan aka kwatanta da ƙarfe na yau da kullun:

• Tsarin Taurare Mai Zaɓi: Taurarewar da ke ƙara yawan mita yana haifar da wani abu mai zurfi, mai tauri a gefen haƙori da saman lalacewa.
• Sarrafawa ta Kwamfuta: Ana sa ido kan dukkan sigogi (ƙarfi, mita, saurin wucewa, kwararar kashewa) ta hanyar dijital don tabbatar da daidaiton zurfin akwati.
• Ƙaramin Zafin Jiki: Bayan an taurare shi, ana sanya sassan a cikin ƙaramin zafin jiki don rage damuwa a ciki yayin da ake kiyaye tauri.

3.2.2 Injiniyan Tauri Biyu

Sprocket ɗin yana da tsarin tauri biyu wanda ke inganta juriyar lalacewa da kuma taurin tasiri:

• Taurin Sama: 50 - 58 HRC (Rockwell Taurin Scale C) a gefen haƙora da saman lalacewa. Wannan saman martensitic yana ba da babban kariya daga lalacewa daga lalacewa daga sarkar hanya.
• Taurin Zuciya: Tushen mai tauri yana riƙe da ƙarancin tauri don ɗaukar nauyin girgiza da kuma hana mummunan karyewar haƙori a ƙarƙashin yanayin buguwa.
• Zurfin Taurare: Taurare mai zurfi yana tabbatar da cewa yayin da saman ke lalacewa tsawon dubban sa'o'i na aiki a cikin yanayin haƙar ma'adinai mai lalata, sabon kayan da aka fallasa yana kiyaye tauri mai yawa, yana hana "lalacewa" da wuri da kuma tsawaita lokacin aiki.

Tebur na 4: Bayanan Tauri—Taro na Komatsu PC650-8 Sprocket

Dalilin Injiniya: Tsarin saman HRC na 50-58 yana ba da juriya mafi kyau ga gogewa daga shingen sarkar hanya a cikin mahakar ma'adinai. Jakar mai tauri tana tabbatar da tsawaita tsawon rai a ƙarƙashin mawuyacin yanayin aiki.

3.3 Injiniyan Haɗawa

Tsarin tuƙi daga sprocket zuwa ƙarshe yana da mahimmanci don ingancin watsa wutar lantarki da kuma kula da daidaito.

• Tsarin Bolt: Flange mai ƙusoshi da yawa wanda ya dace daidai da cibiyar fitarwa ta ƙarshe
• Daidaiton Da'irar Bolt: An ƙera shi daidai gwargwadon jurewar tsakiya-zuwa-tsakiya (±0.05mm) yana tabbatar da rarraba kaya daidai a duk kusoshin hawa
• Diamita na Matukin Jirgin Sama: Matukin jirgin da aka ƙera daidai yana tabbatar da cikakken daidaito tare da flange na fitarwa na ƙarshe, yana kawar da raguwar aiki da rarraba kaya mara daidaituwa
• Tsarin Katangar Katangar: Katangar katangar da aka ƙera ta tabbatar da wurin zama na kan ƙugiya da kuma rarraba ƙarfin matsewa.
• Kayan Haɗawa: An ƙera shi don sukurori masu ƙarfi waɗanda aka sanya tare da ƙarfin juyi mai sarrafawa da mahaɗin kulle zare bisa ga ƙayyadaddun ƙayyadaddun masana'anta.

4. Injiniyan Tsarin Masana'antu Mai Nauyi

Heli CQCTRACK tana kula da haɗakar tsaye a cikin sarkar darajar masana'antu, tana kawar da bambancin da aka gabatar ta hanyar ƙananan kwangiloli da kuma tabbatar da ingantaccen fitarwa mai ƙarfi wanda ya dace da aikace-aikacen haƙar ma'adinai na KOMATSU PC650-8.

4.1 Tabbatar da Ƙarfe da Dubawa Mai Zuwa

• Binciken Spectrochemical: Ana yin nazarin ƙarfe masu shigowa ta hanyar spectrochemical don tabbatar da ainihin sinadaran da ke cikinsa—tabbatar da bin ƙa'idodi na abubuwan da ke cikin carbon, manganese, chromium, da boron waɗanda ke da mahimmanci don taurarewa.
• Gwajin Ultrasonic: Ana yin gwajin ultrasonic don gano duk wani gurɓataccen abu, abubuwan da suka haɗa, ko katsewa waɗanda zasu iya lalata amincin tsarin yayin haƙar ma'adinai.
• Tabbatar da Tsarin Hatsi: Samfuran ƙarfe daga kayan da aka ƙirƙira suna tabbatar da daidaiton kwararar hatsi.

4.2 Tsarin Ƙirƙira da Injin Daidaito

Tsarin kera yana bin tsarin aiki mai kyau tare da kayan aikin injin CNC na ƙasa da ƙasa da na cikin gida da kuma kayan aikin gyaran zafi mai tsayi/matsakaici:

4.2.1 Shiri na Kayan Danye

• Ana yanke sandunan ƙarfe bisa ga girman sprocket da buƙatun nauyi.
• Ana tabbatar da gano kayan aiki tun daga matakin farko na yankewa.

4.2.2 Ƙirƙirar Zafi/Dumi

• Ana dumama billets har zuwa zafin ƙirƙirowa (kimanin 1100-1200°C don ƙirƙirowa mai zafi; 700-900°C don ƙirƙirowa mai ɗumi).
• Ƙirƙirar da aka rufe a ƙarƙashin matsi mai girman tan yana siffanta billet ɗin, yana samar da kwararar hatsi da ke bin tsarin haƙori.
• Ana gyara walƙiya, kuma an duba faifan da aka ƙirƙira a gani.

4.2.3 Daidaita Maganin Zafi

• An yi amfani da blanks na jabu don daidaita tsarin hatsi da kuma kafa halayen injiniya masu daidaito.

4.2.4 Injin da ba shi da ƙarfi

• An ɗora blank ɗin da aka daidaita a kan lathes ɗin juyawa na tsaye na CNC.
• Injin da aka yi da ƙarfi yana ƙayyade girman asali, gami da yanayin haƙori, saman hawa, da wuraren ramin ƙulli.

4.2.5 Injinan CNC masu daidaito

• Samar da Bayanin Hakori: Injinan CNC masu hura ko siffanta haƙori suna yanke ainihin bayanin haƙori, suna tabbatar da daidaiton kusurwar haƙori (228mm) da kusurwar matsi.
• Injin Haɗawa: Duk hanyoyin haɗin da aka haɗa ana yin su ne bisa ga juriya mai ƙarfi.
• Haƙa ramin Bolt: Ana haƙa ramukan hawa a cibiyoyin haƙa ramin CNC tare da gyara daidai don tabbatar da tazara tsakanin ramukan.
• Gilashin Gilashi: Gilashin gilashi suna karɓar gilashin gilashi don wurin zama na kan gilashi mai kyau.

4.2.6 Taurarewar Induction

Heli CQCTRACK yana amfani da ingantaccen taurarewar induction don cimma mafi kyawun halayen saman:

• Tsarin Taurare Mai Zaɓi: Taurarewar induction mai yawan mita yana haifar da wani yanayi mai zurfi, mai tauri a gefen haƙori da saman lalacewa, wanda ke kaiwa kusan ninki biyu na zurfin taurare na ƙarfe na yau da kullun.
• Sarrafawa ta Kwamfuta: Ana sa ido kan dukkan sigogi (ƙarfi, mita, saurin wucewa, kwararar kashewa) ta hanyar dijital don tabbatar da daidaiton zurfin akwati.
• Ƙarancin Zafin Jiki: Bayan an taurare shi, ana sanya sassan a zafin jiki na 150-250°C don rage damuwa yayin da ake kiyaye tauri.

4.2.7 Ayyukan Kammalawa na Ƙarshe

• Niƙa saman: Bayan an yi amfani da zafi, saman da aka ɗora na iya yin niƙa don cimma daidaiton girma na ƙarshe.
• Busasshen Harbi: Ana yin amfani da abubuwan fashewa don tsaftace saman da kuma inganta manne fenti.
• Tabbatar da Girman Ƙarshe: Duk mahimman girma an tabbatar da su bisa ga ƙayyadaddun bayanai ta amfani da kayan aikin CMM.

4.2.8 Tabbatar da Inganci da Gwaji Mara Barna

• Binciken Magnetic Barclays (MPI): Gwajin da ba ya lalatawa yana gano duk wani lahani a saman ko ƙasa a wurare masu mahimmanci.
• Tabbatar da Tauri: Gwajin tauri na Rockwell a saman haƙori; tabbatar da zurfin akwati ta hanyar ɗaukar samfur mai lalacewa daga kowane rukunin samarwa.
• Takaddun Shaida na Girma: An bayar da rahotannin CMM don mahimman girma.

4.2.9 Maganin Fuskar Sama da Shafi

• Kariyar Tsatsa: Ana samun maganin hana tsatsa.
• Fentin: Aiwatar da fenti mai ɗorewa na masana'antu (baƙi ko rawaya na yau da kullun, wanda za'a iya gyara shi bisa ga buƙatun abokin ciniki) wanda ke ba da juriya ga tsatsa da kuma bayyanar ƙwararru.

5. Injiniyan da aka ƙayyade don aikin haƙa rami na KOMATSU PC650-8

5.1 Bayanin Tsarin Komatsu PC650-8

Injin haƙa ramin KOMATSU PC650-8 yana wakiltar wani dandamali mai nauyi mai nauyin tan 65-70 wanda aka yi amfani da shi sosai wajen haƙar ma'adinai, haƙa rami, da aikace-aikacen gini masu nauyi. Manyan bayanai sun haɗa da:

• Nauyin Aiki: kg 60,000 - kg 70,000 (ya danganta da tsari)
• Ƙarfin Injin: Kimanin 350-400 kW
• Nau'in Jirgin Ƙasa: Tsarin hakar ma'adinai mai nauyi
• Tsarin Sarkar Waƙa: 228mm (daidaitacce don wannan ajin nauyi)
• Hakoran Sprocket: haƙora 23
• Aikace-aikace: Haƙar ma'adinai, haƙar ma'adinai mai nauyi, babban sikelin girgizar ƙasa

5.2 La'akari da Injiniya na Musamman akan Lambar Sashe

Tebur na 5: Siffofin Injiniya na Musamman ta Aikace-aikace ta Lambar Sashe

5.3 Bukatun Tabbatar da Daidaituwa

Kafin yin oda, tabbatar da sigogin injin masu zuwa don tabbatar da zaɓin sprocket daidai:

• Lambar Serial ta Inji (don ainihin shekarar samfuri da tsari)
• Tsarin sarkar waƙa (tabbatar da ƙayyadaddun bayanai na 228mm)
• Adadin haƙora (haƙora 23 daidai gwargwado)
• Lambar ɓangaren da ya gabata (idan akwai don yin nuni ga juna)

6. Takaddun Shaida Mai Inganci da Tabbatar da Tsarin Samarwa

An tabbatar da jajircewar Heli CQCTRACK ga ingancin masana'antu mai ƙarfi ta hanyar tsarin takaddun shaida da aka amince da su a duniya, tare da la'akari da ƙa'idodin takardar shaidar ISO 9001 don ci gaba da inganta matakan gudanar da inganci.

6.1 ISO 9001:2015 Tsarin Gudanar da Inganci

Cibiyar Heli Machinery tana aiki ne bisa la'akari da ƙa'idodin takardar shaidar ISO 9001 na duniya, tana ci gaba da inganta matakan gudanarwa masu inganci:

• Tsarin da aka rubuta don duk hanyoyin samarwa
• Binciken ciki da waje na yau da kullun
• Ci gaba da inganta tsare-tsare
• Cikakken bin diddigin kayan aiki da hanyoyin aiki

6.2 Cikakken Bayani Kan Yadda Ake Bin Diddigin Samfura

Heli CQCTRACK tana riƙe da bayanan dijital na kowane rukuni na samarwa na akalla watanni 24, gami da:

• Rahotannin takaddun shaida na kayan aiki (Takaddun Gwajin Injin Inji bisa ga EN 10204 3.1)
• Rikodin tsarin maganin zafi tare da bayanan sa ido na dijital
• Rahotannin dubawa na girma
• Sakamakon gwaji na musamman da bayanan tabbatar da tauri
• Rahoton NDT (MPI, ultrasonic)

6.3 Garanti da Alƙawarin Aiki

KowanneKomatsu 21M-27-11220 da kuma 209-27-51170 Track Sprocket AssemblyKamfanin Heli CQCTRACK ne ke kera shi, wanda ke da garantin cikakken kariya daga lahani a kayan aiki da aikin hannu, wanda aka amince da shi ta hanyar ingantattun hanyoyin kera kayayyaki da kuma ka'idojin kula da inganci. Lokacin garanti na yau da kullun na masana'antu ya haɗa da watanni 12 ko sa'o'i 2,000+ na aiki ya danganta da aikace-aikacen.

7. Binciken Yanayin Rashin Nasara da Haɗakar Kula da Haƙar Ma'adinai Mai Nauyi

Fahimtar hanyoyin da ke haifar da gazawa a aikace-aikacen haƙar haƙar haƙar mai nauyin tan 60-70 yana tabbatar da zaɓin injiniyan da aka yi a cikin abubuwan Heli CQCTRACK kuma yana ba da taswirar hanya don kulawa mai kyau.

7.1 Babban Binciken Yanayin Rashin Nasara

Tebur na 6: Binciken Yanayin Rashin Nasara da Matakan Kariya daga Injiniyan Heli CQCTRACK

7.2 Shawarwari kan Kula da Haƙar Ma'adinai Mai Nauyi

Don haɓaka tsawon rayuwar haɗin Heli CQCTRACK sprocket a cikin aikace-aikacen haƙar ma'adinai na KOMATSU PC650-8:

1. Tazarar Dubawa ta Kullum: Duba sprocket a tazara ta sa'o'i 250 (sau da yawa a cikin aikace-aikacen hakar ma'adinai mai tsanani) don ganin alamun lalacewar da ba ta dace ba, ƙugiya, fashewa, ko lalacewa da ake iya gani.
2. Ganewar Tsarin Sakawa:
   • Lalacewar Hakora: A hankali, rage girman haƙoran.
   • Hakora Masu Ƙulli: Yana nuna bushings ɗin sarkar hanya da suka lalace waɗanda ke buƙatar maye gurbinsu. Alamar gargajiya ta lalacewa mai tsanani wadda kuma ke lalata sarkar hanya.
   • Lalacewar Asymmetric: Yana nuna rashin daidaito ko matsalolin tashin hankali.
   • Nuna Hakori: Lalacewa ta zamani da ke buƙatar maye gurbinsa nan take.
3. Gudanar da Tashin Hankali: Kula da Tashin Hankali bisa ga ƙa'idodin masana'anta na KOMATSU. Tashin Hankali mara daidai shine babban dalilin da ke haifar da saurin lalacewa na sprocket - matsewa da yawa yana ƙara yawan haƙori; sako-sako da yawa yana haifar da matse hanya da lalacewar tasiri.
4. Tsarin Sauya Mota Biyu: Sauya sprockets biyu-biyu (gefen hagu da dama). Sabuwar sprocket a gefe ɗaya da kuma wanda ya lalace a ɗayan zai haifar da tafiya mara daidaituwa kuma ya ƙara damuwa ga ƙarƙashin abin hawa.
5. Sauyawa Mai Tsari: Spockets da suka lalace galibi wani ɓangare ne na "tsarin da aka sata." Sanya sabon sprocket akan sarkar hanya da ta lalace sosai zai haifar da gazawar sabon sprocket cikin sauri da wuri. Koyaushe duba dukkan abin hawa na ƙarƙashin abin hawa (sarkar hanya, na'urori masu juyawa, masu aiki tukuru) kuma maye gurbin abubuwan da aka haɗa a matsayin saitin da ya dace idan ya cancanta.
6. Tabbatar da Ƙarfin ...
7. Amfani da Juyawa: Yi amfani da damar juyawa ta sprocket—ana iya canja wurin sprockets zuwa ɓangarorin da ke gaba da injin don tsawaita tsawon rai.
8. Matsakaici na Sauyawa na Tsari: Sauya sprocket lokacin da:
   • Rushewar haƙori ya wuce raguwar 8-12mm daga asalin bayanin martaba
   • Hakora suna nuna ƙugiya ko nuni
   • Duk wani haƙori yana nuna tsagewa ko guntu
   • Tsarin lalacewa yana nuna yawan amfani da zurfin akwati (layin da ya taurare ya lalace)

8. Takaitaccen Bayani na Fasaha—Taron Komatsu PC650-8 Track Sprocket

Tebur na 7: Takaitaccen Bayani na Fasaha—Heli CQCTRACK Komatsu PC650-8 Sprocket Assembly

9. Tallafin Samawa da Kayayyakin Aiki Mai Tsada

Heli CQCTRACK yana tallafawa ayyukan haƙar ma'adinai da ayyukan gina manyan gine-gine na duniya tare da cikakkun damar jigilar kayayyaki waɗanda aka tsara don jadawalin aiki mai wahala na manyan kayan aiki:

• Takardun Fitarwa: Cikakken takardun kuɗi na kasuwanci, jerin kayan tattarawa, takaddun shaida na asali, da rahotannin gwaji na kayan aiki (EN 10204 3.1) da aka bayar tare da kowane jigilar kaya.
• Zaɓuɓɓukan jigilar kaya masu sassauƙa:
  • Jirgin ruwa (FCL/LCL) don jigilar kaya zuwa yankunan hakar ma'adinai a duk duniya cikin farashi mai araha
  • Jigilar jiragen sama don cika oda cikin gaggawa lokacin da ayyukan hakar ma'adinai ke fuskantar mawuyacin lokaci
  • Mai aika saƙo na gaggawa (DHL/FedEx/UPS) don samfuri ko umarni na gaggawa na ƙaramin girma
• Marufi: Ana sanya dukkan kayayyakin cikin aminci ta amfani da kwalaye masu inganci na fitarwa, akwatunan katako masu ƙarfi (marufi mai dacewa da ruwa), ko marufi mai fale-falen ƙarfe na masana'antu don tabbatar da kariya mafi girma yayin jigilar kaya.
• Tashar Jiragen Ruwa: Xiamen, China (babban birni) tare da damar yin amfani da wasu manyan tashoshin jiragen ruwa bisa ga buƙatun abokin ciniki
• Lokacin Gabatarwa: Umarnin samarwa na yau da kullun: Kwanakin aiki 20-30; kayan ajiya: Kwanaki 7-10 don jigilar kaya cikin gaggawa don buƙatun gaggawa na hakar ma'adinai
• Mafi ƙarancin adadin oda: MOQ mai sassauƙa wanda ke ɗaukar umarnin gwaji da kuma siyan manyan jiragen ruwa ga manyan kamfanonin hakar ma'adinai
• Sharuɗɗan Biyan Kuɗi: Tsarin T/T (Canja wurin Telegraphic); L/C (Wasikar Bashi) yana samuwa ga manyan kwangilolin hakar ma'adinai; wasu sharuɗɗan da za a iya yin shawarwari bisa ga yawan oda da alaƙar abokin ciniki

10. Kammalawa: Heli CQCTRACK a matsayin Zaɓin Ƙwararru Mai Nauyi ga Kayan Aikin Komatsu PC650-8 na Ƙarƙashin Mota

Falsafar kera Heli CQCTRACK don Komatsu 21M-27-11220 da 209-27-51170 Track Sprocket Assemblies tana wakiltar ci gaba mai ƙarfi a cikin fasahar ɗaukar kaya mai nauyi. Ta hanyar zaɓar kayan aiki mai tsauri (ta amfani da ƙarfe mai ƙarfi na 50Mn/35MnB), daidaitaccen rufaffen ƙarfe mai kama da ƙarfe tare da daidaita kwararar hatsi, ingantattun ka'idojin maganin zafi na induction waɗanda suka sami mafi kyawun tauri na saman HRC 50-58 tare da zurfin akwati mai zurfi (kusan sau biyu daidai), daidaiton haƙori 23 tare da matakin 228mm, da kuma hanyoyin kera da aka tabbatar da ISO 9001:2015, Heli CQCTRACK yana isar da kayan haɗin sprocket waɗanda suka cimma kuma suka wuce ƙa'idodin aikin OEM don aikace-aikacen haƙa mai nauyi na KOMATSU PC650-8.

Ga manajan kayan aiki ko ƙwararren mai siye wanda ke kula da KOMATSU PC650-8, PC600-8, da jiragen haƙa mai jituwa waɗanda ke aiki a fannin haƙar ma'adinai, haƙa ma'adinai, manyan kayayyakin more rayuwa, da manyan aikace-aikacen hawa ƙasa, ƙimar da aka bayar a bayyane take: saka hannun jari a cikin kayan aikin Heli CQCTRACK masu nauyi yana nufin saka hannun jari a cikin mafi girman wadatar injina, rage lokacin hutun da ba a tsara ba, tsawaita tsawon lokacin da aka yi amfani da shi a cikin mahakar ma'adinai mai lalata, da kuma jimlar farashin mallakar da ake iya faɗi, wanda aka inganta.

Waɗannan ba sassa ne na maye gurbin gabaɗaya ba—mafita ne masu inganci waɗanda aka tabbatar ta hanyar ingantattun hanyoyin kera kayayyaki, waɗanda aka tallafa musu da cikakken bin diddigin kayan aiki, kuma an tsara su tun daga tushe don biyan buƙatun hakar ma'adinai na duniya da aikace-aikacen gine-gine masu nauyi inda gazawar sassan ba zaɓi bane.

11. Nassoshi da Albarkatun Injiniya

Don ƙarin bayani game da fasaha, tallafin injiniyan aikace-aikace, ko don tattauna buƙatun OEM/ODM masu nauyi:

• Shawarwari kan Injiniya: Injiniyoyin aikace-aikacen Heli CQCTRACK suna nan don tattauna takamaiman zagayowar ayyukan haƙar ma'adinai da kuma ba da shawarar ƙayyadaddun kayan aiki mafi kyau.
• Zane-zanen Fasaha: Cikakken samfuran CAD na 2D da 3D suna samuwa akan buƙata don tabbatar da injiniya.
• Littattafan Shigarwa: Cikakken umarnin shigarwa da suka dace da tsarin aikin KOMATSU da ake samu tare da kowane jigilar kaya.
• Takaddun Shaida na Kayan Aiki: Rahoton gwajin injin niƙa da takardar shaidar maganin zafi suna samuwa ga kowane rukunin samarwa.
• Tallafin Daidaitawa: Tabbatar da zane ko lambar serial yana samuwa don tabbatar da daidaito.

Don takamaiman bayanai na fasaha, tambayoyi masu nauyi na OEM/ODM, farashi, ko don yin oda:

Kamfanin Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
*ISO 9001:2015 An Tabbatar • Mai Haƙa Kayayyakin Raƙuman Ruwa Masu Nauyi Masu Kauri Mai Kauri Mai Masana'anta Tushen Kayayyakin Kaya • Mai Kaya Na Duniya Tun 2002*
Tuntuɓi: Jack (Daraktan Tallace-tallace na Ƙasashen Duniya)
Yanar gizo:www.cqctrack.com
Jerin Samfura: Na'urorin Rarraba Waƙa, Na'urorin Rarraba Waƙa, Na'urorin Rarraba Waƙa, Na'urorin Rarraba Waƙa na Gaba, Sarƙoƙin Rarraba Waƙa, da Tsarin Ƙarƙashin Mota na 0.8T zuwa 300T

An tanadar da wannan takardar fasaha don aikin injiniya da kuma nassoshi game da siye. Bayanai na iya canzawa saboda ci gaba da inganta samfura don aikace-aikacen nauyi. Duk sunayen samfura da lambobin sassan ana ambaton su ne kawai don dalilai na giciye; Heli CQCTRACK ƙwararren mai ƙera kaya ne mai zaman kansa wanda ya ƙware a fannin kayan ƙarƙashin kaya don haƙar ma'adinai, gini, da aikace-aikacen hawa ƙasa. Koyaushe tabbatar da lambar serial na injina da tsarin ƙarƙashin kaya kafin yin oda.