CATERPILLAR 1175045 1634143 2093386 3481867 8E5034 991109 E200B E320 E322 Track Lower Roller Assy / Track Bottom Roller Assembly / ingancin OEM Crawler excavator ƙarƙashin kaya tushen Mai Bayarwa da Mai ƙera–HeLi cqctrack

Takardar Farin Fasaha: Taro Mai Tafiya da Kafa ta Caterpillar E200B/E320/E322 Series—Cikakken Binciken Injiniya daga Heli CQCTRACK

Mai Gano Takarda: TWP-CQCT-CAT-EXCV-02
Hukumar da ta fitar da wannan aiki: Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Samfuran da aka nufa: Caterpillar E200B, E320, E322 masu haƙa rami
Fayil ɗin Sashi:1175045, 1634143, 2093386, 3481867, 8E5034, 991109
Ranar Bugawa: Maris 2026
Rarrabawa: Takamaiman Injiniyan Fasaha / Jagorar Samun Ingancin OEM

1. Takaitaccen Bayani: Heli CQCTRACK a matsayin Tushen Kariyar Jirgin Ƙasa na OEM Mai Inganci

A cikin mawuyacin yanayin aikin haƙa rami mai rarrafe, ƙarƙashin jirgin yana wakiltar muhimmiyar alaƙa tsakanin injina da ƙasa. Haɗa abin hawa na ƙasan hanya—wanda ke fuskantar lalacewa mai ci gaba, nauyin tasirin zagaye, da gurɓatattun muhalli masu tsanani—yana tsaye a matsayin rukuni ɗaya mafi mahimmanci na kayan aiki masu mahimmanci akan kowane injin haƙa rami. Heli Machinery (CQCTRACK) ta kafa kanta a matsayin babbar mai kera kayan aikin OEM masu inganci, wanda ke cike gibin da ke tsakanin ainihin sassan OEM da kuma madadin da ba su dace ba a kasuwa.

Wannan takardar farar fasaha ta samar da cikakken bayani game da sassauta tsarin injiniya na CATERPILLAR 1175045, 1634143, 2093386, 3481867, 8E5034, da 991109 Track Bottom Roller Assemblies, waɗanda aka ƙera musamman don dandamalin haƙa rami na E200B, E320, da E322. Ta hanyar haɗa kimiyyar kayan aiki mai tsauri, ƙa'idodin kera daidai, da kuma tsarin da aka tsara na takardar shaidar ISO 9001:2015, Heli CQCTRACK yana isar da sassan da suka cimma daidaiton aiki tare da takamaiman kayan aiki na asali.

Ga ƙwararrun masu siyayya, injiniyoyin gyaran jiragen ruwa, da manajojin kayan aiki waɗanda ke neman haɓaka jimillar kuɗin mallakar (TCO) don jiragen haƙa na matsakaicin aji na CATERPILLAAR, wannan takarda tana aiki a matsayin jagorar fasaha da kuma samowa.

2. Gano Fayil ɗin Samfura da Tsarin Ma'aunin Ma'auni

Domin tabbatar da daidaiton siyayya da kuma haɗakar da ba ta da matsala cikin tsarin jigilar kaya na ƙarƙashin ƙasa, wannan cikakken tsarin tantancewa yana bayyana cikakken fayil ɗin kayan da aka rufe a ƙarƙashin wannan ƙayyadaddun bayanai.

Tebur 1: Cikakken Canja wurin Lambar Sashe da Aikace-aikacen Inji

Rarraba Kayan Aiki:Na'urar TafiyaTaro na Assy / Track Bottom Roller Composer / Ƙananan Carrier Roller
Asalin Masana'antu: Heli Machinery Manufacturing Co., Ltd. (Alamar: CQCTRACK) – ISO 9001:2015 Takaddun Shaida
Manufar Injiniya: An ƙera kayan maye gurbin ingancin OEM don musanya na inji na 1:1 ba tare da gyara ba.

3. Rage Gina Injiniya: Tsarin Halittar Heli CQCTRACK CATERPILLAR Roller Assemblies

Tsawon lokacin aiki na kowace na'urar birgima ta ƙasa ana ƙaddara ta hanyar hulɗar haɗin gwiwa tsakanin manyan tsarin injiniya guda huɗu: ƙarfin ƙarfe na harsashi, hanyar haɗin bearing, tsarin rufewa, da tsarin shafawa. Heli CQCTRACK yana ƙera kowanne daga cikin waɗannan ƙananan tsarin daidai gwargwado.

3.1 Tsarin Rufi da Flange: Ƙirƙirar Ƙarfe don Juriyar Rushewa

• Zaɓin Kayan Aiki da Injiniyan Tsarin Hatsi: Kowane jikin na'urar Heli CQCTRACK na jerin 1175045, 1634143, da 8E5034 an ƙera shi daidai daga ƙarfe mai girman matsakaici, musamman 50Mn ko 40MnB, wanda aka zaɓa saboda ƙarfinsa na musamman da kuma ƙarfinsa na tasiri. Tsarin na'urar yana da matuƙar muhimmanci a fannin ƙarfe - yana daidaita kwararar hatsi don bin tsarin na'urar, yana ƙirƙirar tsarin hatsi na anisotropic wanda ke nuna juriya ga gajiya da ƙarfin tasiri idan aka kwatanta da madadin simintin. Wannan harsashin da aka ƙirƙira yana tabbatar da cewa ɓangaren zai iya shan girgizar mai ƙarfi mai maimaitawa na zagayowar lodi a cikin gine-gine da mahakar ma'adinai ba tare da fashewar fashewa mai tsanani ba.
• Injiniyan Tsarin Flange: An ƙera tsarin jagorar flange mai kusurwa biyu don daidaita bayanan martaba don haɗawa daidai da takwarorin hanyar haɗin hanya. Wannan daidaiton yana hana karkatar da gefe yayin juyawa kuma yana rage gogayya a ƙarƙashin kaya, yana kiyaye ƙarfin injin da rage yawan amfani da mai.
• Tsarin Maganin Zafi Bambance-bambance: Fuskokin da ke gudana da kuma gefen flange suna fuskantar taurarewar induction na kwamfuta (CNC) tare da sa ido kan zafin jiki na ainihin lokaci.
  • Taurin Sama: 52 – 58 HRC (Siffar Taurin Rockwell C). Wannan Layer ɗin saman martensitic yana ba da babban kariya daga lalacewar da ke fitowa daga yashi silica, dutsen da aka niƙa, da ma'adanai.
  • Zurfin Layin da Yake da Inganci: 8 - 12 mm. Wannan taurare mai zurfi yana tabbatar da cewa yayin da saman ke lalacewa tsawon dubban sa'o'i na aiki, sabon kayan da aka fallasa yana kiyaye tauri mai yawa, yana hana "lalacewa" da wuri da kuma tsawaita lokacin aiki.
  • Riƙewa da Tauri a Zuciya: 35 - 40 HRC. Tushen mai tauri da ke ƙarƙashin akwati mai tauri yana ɗaukar nauyin girgiza, yana hana fashewa da gazawar tsarin.

3.2 Tsarin Hatimi da Bearing: Haɗin kai Mai Ƙarfi na Tribological

Bayanan masana'antu sun nuna cewa sama da kashi 90% na gazawar kayan da ke ƙarƙashin ƙasa da wuri suna fitowa ne daga shigar gurɓataccen abu wanda ke haifar da wucewar hatimi. Heli CQCTRACK yana magance wannan yanayin gazawar ta hanyar tsarin hatimi mai matakai da yawa.

• Injiniyan Karfe da Tsarin Sama: Ana yin injin ɗin da ba ya tsayawa daga ƙarfe mai ƙarfi mai ƙarfin 40Cr ko 20CrMnTi. Bayan an juya CNC, an niƙa sandar daidai gwargwado zuwa saman da ke kama da madubi (Ra ≤ 0.4 μm). Wannan yana rage gogayya da lalacewa a kan leɓunan rufewa da saman bushing na ciki.
• Fasaha ta Bushing: Haɗin juyawa yana amfani da bushings na tagulla mai yawan yawa, wanda aka sanya masa mai. Wannan kayan yana ba da ƙarancin haɗin gogayya da kuma kyakkyawan daidaito a ƙarƙashin kaya. Man shafawa da aka saka yana aiki a matsayin tushen shafawa na gaggawa na biyu - wata hanya mai aminci ga gazawa idan babban hanyar shafawa ta lalace.
• Tsarin Hatimin Matsi Mai Sauƙi Mai Matakai Da Dama: Injiniyoyin Heli CQCTRACK suna amfani da tsarin hatimin Labyrinth + Floating Zobe + Radial Lebe:
  • Babban Kariya (Labyrinth): Hanyar labyrinth mai tsafta tana amfani da tsari mai rikitarwa don fitar da manyan ƙwayoyin cuta kamar laka da yashi a cikin iska.
  • Tsaro na Biyu (Zoben Shafawa Mai Shawagi): Zoben ƙarfe da aka ƙera daidai yana ƙirƙirar shingen sadaukarwa, yana kare hatimin farko daga lalacewa ta zahiri yayin da yake kiyaye gibin rufewa mai daidaito.
  • Kashi na Ƙarshe (Radial Leb Seal): Babban hatimin shine robar nitrile mai nau'i biyu (NBR) ko kuma murfin lebe mai zaɓi na fluoroelastomer (FKM), wanda aka ƙarfafa ta hanyar maɓuɓɓugar garter mai ƙarfi don kiyaye matsewar shaft, yana riƙe mai da kuma cire "fines" masu ƙyalli.

4. Injiniyan Tsarin Masana'antu: Daga Kayan Danye zuwa Takaddun Haɗawa

Heli CQCTRACK yana kula da haɗin kai tsaye a cikin sarkar darajar masana'antu, yana kawar da bambancin da aka gabatar ta hanyar ƙananan kwangiloli da kuma tabbatar da daidaiton fitarwa na ingancin OEM.

4.1 Tabbatar da Ƙarfe da Dubawa Mai Zuwa

• Binciken Spectrochemical: Ana yin nazarin na'urorin ƙarfe masu shigowa da billets don tabbatar da ainihin abubuwan da ke cikin sinadarai, tare da tabbatar da bin ƙa'idodi masu tsauri don abubuwan da ke ɗauke da carbon, manganese, da abubuwan da ke haɗa ƙarfe waɗanda ke da mahimmanci don taurarewa.
• Gwajin Ultrasonic: Ana yin gwajin ultrasonic don gano duk wani ɓoye na ciki ko abubuwan da ke cikinsa waɗanda za su iya lalata amincin tsarin da ke ƙarƙashin kaya.

4.2 Daidaita Injin da Maganin Zafi

• Juyawa da Niƙa CNC: Lathes na juyawa na tsaye na CNC masu tsayi da yawa da cibiyoyin niƙa marasa tsakiya suna tabbatar da cewa duk mahimman girma - diamita na birgima a waje, faɗin flange, haɗin rami, da bayanan gland ɗin hatimi - an riƙe su cikin juriya a cikin ±0.05mm.
• Tauraron Induction Mai Kula da Na'urar Dijital: Duk sigogin tauraron induction (bayanin yanayin zafi, saurin wucewa, ƙimar kwararar kashewa) ana sa ido a kansu ta hanyar dijital kuma ana yin rikodin su, suna ƙirƙirar rikodin dindindin, wanda za a iya duba shi don kowane rukunin samarwa.

4.3 Tsarin Tattarawa da Tabbatar da Inganci

Kowace taron birgima na Heli CQCTRACK tana fuskantar tsauraran matakai da yawa na duba inganci:

1. Duba Girma: Tabbatar da mahimman hanyoyin hawa da saman aiki 100% ta amfani da kayan aikin CMM (Injin aunawa na Daidaitawa).
2. Tabbatar da Tauri: Gwajin tauri na Rockwell akan saman harsashi da kuma tabbatar da zurfin akwati ta hanyar ɗaukar samfur mai lalacewa.
3. Gwajin Ingancin Hatimi: Kowane na'urar da aka haɗa ana gwada ruɓewar matsin lamba ta iska don tabbatar da aikin hatimi kafin a shafa mai.
4. Tsarin Gudanar da Aiki: Zaɓaɓɓun samfuran ana gwada su ta hanyar kwaikwayon kayan aiki don tabbatar da daidaiton juyawa da kuma ingantaccen sharewa na ciki.
5. Kariyar Tsatsa: Tarukan ƙarshe suna karɓar rufin hana tsatsa da aikace-aikacen fenti (baƙi na yau da kullun ko rawaya na zaɓi).
6. Marufi na Fitarwa: Ana ɗaure kayan aikin a cikin akwatunan katako masu ƙarfi ko marufi mai fale-falen ...

5. Injiniyan Musamman na Aikace-aikace don Masu Haƙa Caterpillar E200B, E320, da E322

Tsarin jiragen ƙasa a faɗin dandamalin E200B, E320, da E322 suna da ƙa'idodin injiniya iri ɗaya amma suna buƙatar takamaiman tabbatarwa don ingantaccen aiki.

Tebur na 2: Tabbatar da Amfani da Inji da Daidaituwa

Lura: Tabbatar da lambar Serial ta injin don daidaitaccen tsarin ɗaukar kaya kafin yin oda.

5.1 Takamaiman Abubuwan Da Ake Lura Da Su (Lambobin Sashe: 1175045, 8E5034, 991109)

E200B yana wakiltar wani dandamali na asali a cikin layin matsakaicin injin haƙa rami na Caterpillar. Injiniyoyin Heli CQCTRACK sun inganta nau'ikan 8E5034 da 991109 don takamaiman bayanan martaba na kaya da saitunan sautin hanya na wannan samfurin. An ƙera bayanin flange na nadi don dacewa da tazara tsakanin hanyoyin haɗin E200B, yana tabbatar da rarraba kaya daidai a cikin sarkar hanya.

5.2 Takamaiman Abubuwan Da Ake Lura Da Su A CATERPILLAR E320 (Lambobin Sashe: 1175045, 1634143, 2093386, 3481867)

A matsayin ɗaya daga cikin samfuran haƙa rami mafi yaɗuwa a duniya, E320 yana buƙatar kayan aikin ƙarƙashin jirgin ruwa waɗanda ke da ikon ci gaba da aiki a fannoni daban-daban - daga aikin samar da wutar lantarki na birane zuwa aikin hakar ma'adinai mai tsanani. Bambance-bambancen 1634143 da 2093386 suna da ingantaccen zurfin akwati da hatimin da aka inganta don aikace-aikacen da suka shafi kayan gogewa masu yawa. 3481867 ya haɗa da ƙirar hatimi mai zurfi don injunan da ke aiki a cikin yanayin danshi ko mai yawan laka.

5.3 CUTAR CATERPILLAR E322 Takamaiman Sharuɗɗa (Lambobin Sashe: 1175045, 1634143, 3481867)

E322, tare da babban nauyin aikinsa da kuma zagayowar aiki mai tsanani, yana buƙatar na'urori masu juyawa waɗanda ke da ƙarfin kaya. Heli CQCTRACK ya ƙayyade 1634143 a matsayin tushen aikace-aikacen E322, tare da shawarar 3481867 ga injunan da ke sanye da dogayen tsarin hawa a ƙarƙashin abin hawa.

6. Takaddun Shaida Mai Inganci da Tabbatar da Tsarin Samarwa

An tabbatar da jajircewar Heli CQCTRACK ga kera kayayyaki masu inganci na OEM ta hanyar tsarin takaddun shaida da aka amince da su a duniya.

6.1 ISO 9001:2015 Tsarin Gudanar da Inganci

Cibiyar Injinan Heli tana aiki ne a ƙarƙashin Tsarin Gudanar da Inganci na ISO 9001:2015 mai takardar shaida. Wannan takardar shaidar ta wajabta:

• Tsarin da aka rubuta don duk hanyoyin samarwa
• Binciken ciki da waje na yau da kullun
• Ci gaba da inganta tsare-tsare
• Cikakken bin diddigin kayan aiki da hanyoyin aiki

6.2 Cikakken Bayani Kan Yadda Ake Bin Diddigin Samfura

Heli CQCTRACK tana riƙe da bayanan dijital na kowane rukuni na samarwa na akalla watanni 24, gami da:

• Rahotannin takardar shaidar kayan aiki (Takaddun shaida na gwajin masana'antu)
• Rijistar tsarin maganin zafi
• Rahotannin dubawa na girma
• Sakamakon gwaji na musamman

6.3 Garanti da Alƙawarin Aiki

Kowace CATERPILLAR 1175045, 1634143, 2093386, 3481867, 8E5034, da 991109 Track Bottom Roller Assembly da Heli CQCTRACK ya ƙera tana da cikakken garanti game da lahani a kayan aiki da aikinta. Wannan garantin yana da goyon bayan hanyoyin kera kayayyaki da ƙa'idodi masu tsauri waɗanda aka bayyana a cikin wannan takardar.

7. Binciken Yanayin Rashin Nasara da Haɗakar Kulawa Mai Aiki

Fahimtar hanyoyin gazawar yana tabbatar da zaɓin injiniyan da aka yi a cikin abubuwan Heli CQCTRACK kuma yana ba da taswirar hanya don kulawa mai aiki.

• Babban Yanayin Rashin Nasara: Rufe Rufewa da Shiga Gurɓata. A cikin ƙananan na'urori masu juyawa, barbashi masu gogewa suna karya hatimin, suna canza mai mai zuwa mahaɗin lapping kuma suna ɗaukar hanyar haɗin bushing da shaft cikin sauri. Maganin Heli: An tabbatar da tsarin hatimin labyrinth da zobe masu iyo mai matakai da yawa don yanayin gurɓatawa mai yawa, yana tsawaita tsawon rayuwar sabis ba tare da gurɓatawa ba.
• Yanayin Lalacewa na Biyu: Lalacewar Flange da Rufewa. Na'urori masu tauri marasa zurfi suna lalacewa da sauri, suna rasa ikon jagora kuma suna haifar da rashin daidaiton hanya da kuma saurin lalacewa ta hanyar haɗin gwiwa. Maganin Heli: Taurare mai zurfi na induction (zurfin akwati 8-12mm) yana ba da layin lalacewa na sadaukarwa wanda ke kula da yanayin flange da kuma dacewa da hanyar haɗin gwiwa a duk tsawon rayuwar sabis.
• Yanayin Lalacewar Ƙasa na Ƙasa: Karyewar Tsarin Gida. Kayan da suka karye na iya fashewa a ƙarƙashin manyan lodi. Maganin Heli: Karfe 50Mn/40MnB da aka ƙirƙira tare da ingantaccen ƙarfin tsakiya yana tabbatar da cewa abin naɗin yana shan nauyin girgiza ba tare da karyewa ba, yana kare tsarin hanya da kuma tuƙi na ƙarshe daga matsin lamba da aka watsa.

7.1 Shawarar Ayyukan Kulawa

Don haɓaka tsawon rayuwar sabis na haɗin rollers na Heli CQCTRACK:

1. Dubawa akai-akai: Duba na'urorin juyawa a tazara ta sa'o'i 250 don ganin ko man yana zubewa ko kuma lalacewar da ba ta dace ba.
2. Tsafta: Cire tarin tarkace a kusa da flanges na birgima yayin ayyukan shafawa na yau da kullun don hana saurin tattarawa da kuma lalata hatimin.
3. La'akari da Muhalli: Ga injunan da ke aiki a cikin ƙasa mai acid/alkaline ko kuma tsawon lokacin aiki a cikin yanayi mai danshi, yi la'akari da ingantattun zaɓuɓɓukan kariya daga tsatsa.
4. Tsarin Juyawa: Inda tsarin ƙarƙashin abin hawa ya ba da damar, juya na'urori masu juyawa tsakanin wurare a tazara ta sa'o'i 1000 don daidaita lalacewa.

8. Tallafin Samar da Kayayyaki da Jigilar Kaya a Duniya

Heli CQCTRACK yana tallafawa ayyukan sayayya na duniya tare da cikakkun damar jigilar kayayyaki:

• Takardun Fitarwa: Cikakken takardun kuɗi na kasuwanci, jerin kayan tattarawa, takaddun shaida na asali, da rahotannin gwaji na kayan da aka bayar tare da kowane jigilar kaya.
• Zaɓuɓɓukan jigilar kaya masu sassauƙa:
  • Jirgin ruwa (FCL/LCL) don jigilar kaya mai yawa mai araha
  • Jigilar jiragen sama don cika oda cikin gaggawa
  • Mai aika saƙo na gaggawa (DHL/FedEx/UPS) don samfura ko ƙananan umarni
• Lokacin Gabatarwa: Ana aika oda na yau da kullun cikin kwanakin aiki 15-20; kayayyakin da aka yi hayar suna nan don jigilar kaya cikin sauri.
• Mafi ƙarancin adadin oda: Tsarin MOQ mai sassauƙa wanda ya dace da umarnin gwaji da kuma siyan kaya mai yawa na matakin jiragen ruwa.

9. Kammalawa: Heli CQCTRACK a matsayin Zabin Injiniya na Farko ga Abubuwan da ke ƙarƙashin Caterpillar

Falsafar ƙera Heli CQCTRACK don CATERPILLAR 1175045, 1634143, 2093386, 3481867, 8E5034, da 991109 Track Bottom Roller Assemblies tana wakiltar ci gaba mai ɗorewa a fasahar ɗaukar kaya ta bayan kasuwa. Ta hanyar zaɓar kayan aiki masu tsauri, ƙera daidai da ƙera da injina, maganin zafi na zamani, da kuma tsarin rufewa na matakai da yawa, Heli CQCTRACK yana isar da abubuwan da suka cimma ƙa'idodin aiki na OEM.

Ga manajan kayan aiki ko ƙwararren mai siye da ke kula da jiragen haƙa na CATERPILLAR E200B, E320, ko E322, ƙimar da aka bayar a bayyane take: saka hannun jari a cikin kayan Heli CQCTRACK yana nufin saka hannun jari a cikin mafi girman wadatar injina, rage lokacin hutun da ba a tsara ba, da kuma jimlar farashin mallakar da aka iya tsammani. Waɗannan ba sassan maye gurbin gabaɗaya ba ne - mafita ne da aka ƙera waɗanda aka tabbatar ta hanyar hanyoyin ƙera da aka tabbatar kuma an tsara su daga tushe don biyan buƙatun gine-gine na duniya, ma'adinan dutse, da manyan aikace-aikacen injiniyan farar hula.

Don ƙarin bayani game da fasaha, farashi, ko don yin oda, tuntuɓi:

Kamfanin Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
*ISO 9001:2015 An Tabbatar • Mai Ba da Maganin Ƙarƙashin Mota na Duniya*

An tanadar da wannan takardar fasaha don aikin injiniya da kuma bayanin sayayya. Bayanan da aka ƙayyade za a iya canzawa ba tare da sanarwa ba. Duk sunayen samfura da lambobin sassa ana ambaton su ne kawai don dalilai na ma'ana; Heli CQCTRACK kamfani ne mai zaman kansa.